OBJECTIVE:

Turnkey plant with a series of machines that do the complete processing of mango and have the output in the desirable form such as pulp, juice, puree etc.

OPERATION:

Raw mango from the fields is dumped into the first machine of the plant.

The fruit then passes through a series of processing steps such as washing, inspection, pulping, pasteurizing, mixing etc.

Packaging machinery can be included in order to have the final product in the packed form.

Different machines can be included depending upon the output desired such as pulp, juice, puree etc.

SPECIAL FEATURES:

All the machines will be made out of SS

The plant can be used for processing other fruits and vegetables such as guava, papaya, tomato etc. with addition of a few machines.

Interconnecting conveyors, elevators etc. will be included to make the plant continuous

OBJECTIVE:

Turnkey plant with a series of machines that does the complete processing of green peas and transfers it to the freezing machine (IQF) in the end.

OPERATION:

Green peas from the fields is dumped in the first set of machines in the plant.

The vegetable then undergoes a series of processing steps such as de-podding, washing, blanching, cooling, inspection etc.

The entire operation is continuous with minimal manual intervention.

The product is ultimately transferred to the freezing equipment (not part of supply)

SPECIAL FEATURES:

All the equipment in the plant will be made out of Stainless Steel.

The plant is made continuous and conveyors and elevators are included wherever necessary.

Capacity of the plant ranges from 1 ton to 5 ton of peas grains per hour

• Suitable for various fruits like mango, guava, apple and vegetables like potato, carrot, cucumber, beetroot, peas etc. • Complete stainless steel body and supports.
• Products are subject to soaking, agitation and fresh water rinsing.
• Specially designed takeoff conveyor to transfer the product from the washing tank to the discharge end.
• Sturdy construction; streamlined appearance.
• Sanitary design and ease in cleaning.
• Compact unit with a wide range of capacity.

• 3 way inspection conveyor suitable for inspection of product as well as conveying the product from one place to another.
• The lane is divided in 3 parts such that inspection of product can be carried out by people at the two sides of conveyor.
 • The waste is dumped through waste pockets provided at the sides of the conveyor.
 • Made completely out of SS 304. The belt is made of food grade material.

• Suitable for elevating and discharging fruits and vegetables.
• Overlapping buckets avoid spillage of the product.
• Steel buckets.
• The body of the elevator, tie rods, feed and discharge hopper etc are made out of S.S 304.
• The discharge height can range from 1500mm to 5000mm. • Kit form for easy assembly at site.
• Sturdy construction and streamlined appearance.

• Suitable for pulping fruits like mango, guava, tomato, papaya, amla etc.
• The Pulper is two in one type. It is fitted with one coarse sieve & one fine sieve mounted one below the other.
• The pulp from coarse sieve is transmitted to fine sieve automatically.
• The coarse pulper is fitted with blades/brushes depending upon the product while the fine pulper is fitted with brushes only.
• The complete body is made out of stainless steel rectangular pipes.
• All the covers, feed hopper, discharge hopper, pulp collection hopper etc. are made out of SS 304.

• Suitable for pasteurizing the products like fruit pulp of mangoes, papayas, guavas, peaches, juice concentrates, etc. • Continuous scraping action ensures uniform heating of products and prevents product fouling/charring.
• Stainless steel tube, center shaft with teflon scrapers.
• Positive displacement pump for constant feed.
• Also used as a product cooler by using a coolant.
• Also used as a thin film evaporator for concentration of thick viscous products.

• Suitable for filling various products like fruit juices, juice concentrates, jams, fruit pulp, sauces, and other similar viscous and semi-viscous products.
• The machine has variable filling speeds with high filling accuracy, minimum spillage and high productivity.
• Containers of various shapes such as cylindrical, rectangular etc. can be used.
• Suitable filling heads and nozzles permit containers of 100 ml – 5,000 ml capacity to be filled.
• Complete stainless steel construction.
• Quick changeover feature between products as well as containers.

• Suitable for separation of grains from the pods.
• The body of the machine, rotor, beater blades etc are made out of S.S.304.
• The conveyor is fitted with S.S rollers, flanged bearing on one side and take-up bearing on the other side for tensioning.
• The riddle mat and the apron conveyor belt are made out of food grade PVC quality.
• The conveyor belt is endless.
• The liners, guards, covers, hoppers, etc. are made out of S.S. 304.

• Suitable for blanching of vegetables such as peas, mushroom, okhra, cauliflower etc.
• Complete stainless steel construction with specially designed perforated screw type rotary drum.
• Positive variable speed drive to set the blanching time depending upon the product to be blanched.
• Special scooping arrangement to discharge the blanched product positively from the blancher to the discharge chute.
• Lifting arrangement to lift the top cover of the blancher.
• Complete with all the connection like – water inlet ,outlet, overflow, steam connection etc.

Suitable for peeling vegetables like potato, onion, ginger etc.

It consists of a S.S. drum mounted on a S.S. framework.

The drum is coated inside with abrasive material.

The top of the S.S. framework is fitted with a collection tray to collect the water and drain it.

The vegetables after peeling will be discharged through the front discharge chute

The waste is be collected from the side

Suitable drive system is provided to rotate the disc inside the drum

OBJECTIVE:

Used for mixing of ingredients with the pulp of fruit and heating it simultaneously

OPERATION:

The product is dumped into the kettle from the previous machine.

The ingredients to be mixed with the product are then added to the kettle.

The kettle is heated with steam that is present in the outer jacket of the kettle.

The stirrer ensures mixing of ingredients with the product

The scrapper attached to the stirrer ensures that the product does not stick to the wall of the kettle and prevents any charring.

After the operation the stirrer is removed from the kettle using a hydraulically operated arrangement.

SPECIAL FEATURES:

The kettle is made entire out of SS

The outer jacket of the kettle is also made out of SS

Teflon scrappers ensure positive scrapping of the inner surface of the kettle.

Hydraulic arrangement is provided to ensure smooth movement of the stirrer assembly

Tilting arrangement ensures easy discharge of the product from the kettle.

Suitable valves, pipelines etc. are included to ensure smooth operation of the machine.