Jyoti CNC Automation Private Limited

Special Type of Machine for Turning the components in oval shape with perfect degree as per requirement at given Arc seconds.


Key Features:
With cutting edge technology and research, i-SECT the Non Circular urning Machine has become the first Indian Machine, specially designed for Aluminium Piston Oval Turning. High dynamics of the machine is achieved by introducing the latest linear motor technology in tandem with SINUMERIK 840 D controller. 


Machine Highlights:

• Y Axis : The Y axis slide is built with special linear motor for maximum dynamics and accuracy. Since there are no mechanical transmission elements such as ball screw or couplings, natural oscillations and the effects of elasticity, backlash and friction are largely avoided and thus achieving acceleration up to 100 m /s2 . These slides are adequately protected from dust environment and maintained under controlled temperature with the help of a separate chiller unit to avoid very high temperatures while operating at high speeds which is required for Non Circular Cutting.

• C-Axis : The spindle of the machine is a very powerful one with inbuilt Synchronized motor having high power rating and designed to provide quick acceleration and deceleration. The centrally arranged spindle within the super precision angular contact bearings ensure stability and rigidity with accuracy at high speeds. Perfect grease lubrication ensures increased spindle bearing life. Spindle growth due to temperature at very high speeds is controlled by using a specially designed chiller unit.

TS Series of Models from Jyoti CNC bring an ideal solution for manufacturers looking for complete automation with mass productivity of chucker type components having dia. upto 120 mm. These machines are monoblock designed structure for better rigidity during full load, fast indexing Servo Turret with 8-Stations and having options for special preloaded job conveyors for long uninterrupted production along with gantry systems. The machine has flexibility to tangle itself as per application may it be changeover of job conveyor system, 2 identical operations or Turn-around station for 1st and 2nd operations.


Key Features:

• A perfect Line Machine with High Accuracy High Productivity.
• Higher Productivity with short positioning time with heavy duty Linear motion guideways for greater positioning accuracy and superior surface finish.
• Twin Spindle with Twin Turrets available for chucker type components.
• Easy Set-up change  with High Speed Machining.
• Customized atomization and conveyor table arrangements possible in option as per application requirements.
• Compact Foot-print with 2 operations in one space saving setup and change over times.
• Options for Job Changeover stations available with Gantry system options.
• Thermally Stable Graded Cast Iron body  with widely spaced, heavily ribbed base to damp vibration and enabling higher cutting parameters with better accuracy and dynamic performance of machine.
• Various productivity enhancing feasibility options possible to interface.

Machine Highlights:

High Dynamic 3-Axes Gantrywith dual gripper swivel head as options helps instant and accurate operationswith automation in loading/un-loading enabling long Hrs. of unmanned operations. High Torque servo turretsplaced in quite proximity to the spindles and in parallel to the holdingprovides extreme favorable conditions for smooth cutting performance withfaster approach. Side by Side high speed spindles provide perfect cuttingenvironment. Additional features of spindle purge preventing coolant & chipsentering precision parts.

 

With the best state-of-artmanufacturing facility available and accessories that are internationallyrecognized we ensure latest technology. Also expertise and experience of teamof our application engineers await to serve with customized tooled up solutionsand holding mechanism. For more details for this particular machine we requestyou to kindly download the catalog in download section.

The Vertical Line series machines with automated job feeding feature and special high speed electro spindles are quite suitable for mass production jobs.


Key Features:

• Job loading unloading time is considerably reduced with the help of Automatic work piece loading.
• Very High rapid traverse combined with high speed spindle ensures reduced cycle time.
• Ideal chip flow (directly falls to the bottom chip conveyor) ensures ease for maintenance.
• More flexible tooling options for customized requirement.
• Small foot print.

Machine Highlights:
The Vertical Line series machines with automated job feeding feature and special high speed electro spindles are quite suitable for mass production jobs. With modular tooling concept these machines are capable of performing variety of operations in one setup like, Turning, Milling, Drilling & Tapping and even Grinding. Vertical Line easily replaces horizontal single spindle machines with automation of gantry loaders or robots because of its simplicity and compactness.

The concept of moving the inverted vertical spindle head in all axes and keeping the front space of base open for customization of tooling requirement makes this machine series unique. Vertical Line series machines are having a single piece rigid construction base which supports all moving and stationery components