About Us
Commenced in the year 1997, we at Kailas Toolings Private Limited (KTPL) are a highly acclaimed manufacturer and supplier of high pressure die castings and gravity die castings as per international standards of quality. Flawlessly designed our range includes die and molds, end cover & probe pocket, extension arm, gear shifter forks, HATZ components and many other items.

Situated in Kolhapur (Maharashtra), we are being efficiently led by our Owner, Mr. Kailash B. Kulkarni, who has with him more than 15 years of profound experience in the field of die-casting. Under his able leadership, acute business acumen and futuristic approach, we are growing by leaps and bounds setting new benchmarks for others to follow.

Optimization of judicious mix of men & machine assist us to produce the die castings, which meet with international quality standard. Our state-of-the-art infrastructure equipped with different hi-tech machines enables us to achieve the Annual Turnover of Rs. 4 crore along with a large list of reputed clients spread all over the world. Driven by a philosophy of complete customer satisfaction, we deliver our die castings in proper packaging and within stipulated time frame.


Awards & Certificates
Owing to our high pressure die casting and gravity die casting components, we have been awarded and certified by various organizations of high renown, which includes :
  • Awarded by District Industries Center (DIC) for excellence.
  • Certified by International Standards of Organization (ISO) 9001:2000



Future Vision
At Kailas Toolings Pvt. Ltd, we are geared to excel ourselves further in manufacturing of high pressure die casting and gravity die casting components.”

Our Product Range
Precision designed using hi-tech casting facility, our die castings, pressure casting machines, low pressure casting machines and vacuum pressure casting machines  have got wide eminence amidst our clients. At present, we manufacture any type of casting up to 1 kg in pressure die-casting and up to 3 kg in gravity die-casting. Our range of die castings includes : die castings, zinc die castings, gravity die castings, die casting dies, die cast components, non ferrous castings, aluminium casting components, extension arms, shifter forks, gearbox components, industrial gas regulators, pressure casting machines, low pressure casting machines, vacuum pressure casting machines and coordinate measuring machines.

Features :

The highlighting features of these die castings are enlisted below :
  • Use of fire retardant material
  • Dimensional accuracy
  • Resistant to corrosion
  • Superior strength
  • Sturdy construction
  • Excellent Rigidity
  • Tough
  • High ductility

Application Areas
Our international quality standard die castings find application in the following areas :
  • Automobile Parts
  • Electrical Parts
  • Valve Parts
  • Oil Engine Parts
  • Compressor Parts
  • Bathroom Fittings And Accessories
These die castings are extensively used in various industries, which include the following :
  • Marine engineering industries
  • Petroleum industries
  • Oil industries
  • Chemical industries.

Our Quality Assurance
Quality plays a vital role in our organization. The die cast precision components manufactured at our unit are subjected to a rigorous quality control program, which is implemented by our Quality Control& Assurance (QC&A) Division at every stage of the production process. For manufacturing our die casts, we use only best quality stainless steel, mild steel, zinc, aluminum, which are procured from authenticated vendors of the market. Apart from usage of quality raw material & proven process, we assess the castings on properties like:
  • Corrosion resistance
  • Abrasion resistance
  • Performance
  • Dimensional accuracy
  • Shielding characteristics
  • Material density
  • Porosity & brittleness
  • Physical & Chemical properties
Further, we have all the necessary instruments and machinery to check the quality of our finished products. Owing to our insistence on this rigorous quality control, we are known in the industry for the high international quality of our die castings.

Our Manufacturing Facility
Our in-house manufacturing unit is the backbone for our organization. Spreading over a large sprawling area of 4000 sq.ft., our manufacturing unit has a well-equipped tool room with spark erosion machines and CNC wire cut machines. Our phenomenal success in manufacturing of dies and tools largely depends on our vertical machining center and advanced CAD/CAM (Product design/Development) facility.

We also possess a state-of-the-art machine shop, which is equipped with CNC machines and has all the facilities of precision machining.

Apart from this, we have developed some associated facilities to manufacture and supply ready to use components to our clients. The associated facilities with us include the following :-
  • Shot Blasting
  • Vibro Finishing
  • Anodizing
  • Painting And Oven Baking
  • Sub Assembly Fitting
Our all the products are casted in a well established modern foundry. This foundry is equipped with furnace, automatic pouring machines,cutting torches, band saws and other tools, which enables us to cast the products in an efficient manner. In this foundry, folowing processes are undertaken :
  • Melting
  • Molding
  • Pouring
  • Shakeout
  • Degating
  • Surface Cleaning
  • Finishing
We believe in continuously upgrading our facilities & factories in terms of technology and the latest machinery, which enables us to meet the challenging demands of our clients.

Customization
We offer our clients complete customization solution, that enables us to offer the die castings, pressure casting machines, low pressure casting machines and vacuum pressure casting machines which satisfactorily meet the exact needs of the clients as well as sustain & grow in today's completive market. For carefully understanding and analyzing the clients' demands, our team work in their close proximity. Further, perfect combination of talented pool of staff and hi-tech machines felicitates us to fabricate the die castings in following specifications :
  • Metal
  • Size
  • Dimension
  • Finish

Warehousing & Packaging
We possess a capacious warehouse unit, where all the important steps for the safety of raw materials as well as manufactured die castings products are undertaken. Our experienced warehousing personnel keep into consideration different factors including temperature control, humidity, pilferage etc. The warehousing unit has ample space to store the items in proper segregation of materials, designs, size and other specifications.

Apart from this, in order to deliver the products safety at clients' destination, we lay prime emphasis on the packaging. Our packaging personnel use the strong packaging materials, so that die castings do not get damaged during the transportation.

Our Team
Human resources continues to be the most valuable assets for our organization. We are backed by a talented workforce, which comprises of highly qualified and professional engineers, procurement personnel, quality control analysis, sales and marketing representatives and other workers, who have in-depth industrial knowledge in their respective field of operation. They work in close coordination with each other to effectively meet our client’s expectations regarding the quality of products.

Moreover, we organize special training sessions from time to time to make them aware of the different parameters and procedures involved in our business proceedings. These sessions also assist them to work more efficiently to meet the vision of organization.

Our Clients
Over the last 11 years in this industry, we have won the trust and goodwill of our esteemed clients. With the predominance in the Maharashtra state of India, we have also established a firm footing in the various Indian markets. Apart from this, we have spread our wings in different overseas countries.

Our consistency in delivering superior range of die castings and their availability in both standard and customized finishes have helped us to carve a niche for ourselves. We believe in maintaining long term relationships with our clients. Further, their feedback & positive response motivate us to go beyond their expectations.

Why Us?
Some factors which make us far better choice over others are:
  • ISO certified company
  • Rigorous quality control program
  • Sound and sophisticated manufacturing unit
  • Spacious warehousing unit
  • Customization facility
  • Timely delivery
  • Cost effective pricing




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