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About Us
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Commenced
in the year 1997, we at Kailas Toolings Private Limited (KTPL)
are a highly acclaimed manufacturer and supplier of high pressure die
castings and gravity die castings as per international standards of
quality. Flawlessly designed our range includes die and molds, end
cover & probe pocket, extension arm, gear shifter forks, HATZ
components and many other items. Situated
in Kolhapur (Maharashtra), we are being efficiently led by our Owner,
Mr. Kailash B. Kulkarni, who has with him more than 15 years of
profound experience in the field of die-casting. Under his able
leadership, acute business acumen and futuristic approach, we are
growing by leaps and bounds setting new benchmarks for others to
follow. Optimization
of judicious mix of men & machine assist us to produce the die
castings, which meet with international quality standard. Our
state-of-the-art infrastructure equipped with different hi-tech
machines enables us to achieve the Annual Turnover of Rs. 4 crore along with a large list of reputed clients spread all over the world.
Driven by a philosophy of complete customer satisfaction, we deliver
our die castings in proper packaging and within stipulated time
frame.
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Future Vision
“At
Kailas Toolings Pvt. Ltd, we are geared to excel ourselves further in
manufacturing of high pressure die casting and gravity die casting
components.”
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Our Product Range
Precision
designed using hi-tech casting facility, our die castings, pressure casting machines, low pressure casting machines and vacuum pressure casting machines have got
wide eminence amidst our clients. At present, we manufacture any
type of casting up to 1 kg in pressure die-casting and up to 3
kg in gravity die-casting. Our range of die castings includes : die castings, zinc die castings, gravity die castings, die casting dies, die cast components, non ferrous castings, aluminium casting components, extension arms, shifter forks, gearbox components, industrial gas regulators, pressure casting machines, low pressure casting machines, vacuum pressure casting machines and coordinate measuring machines. Features :
The
highlighting features of these die castings are enlisted below :
- Use
of fire retardant material
- Dimensional
accuracy
- Resistant
to corrosion
- Superior
strength
- Sturdy
construction
- Excellent
Rigidity
- Tough
- High
ductility
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Application Areas
Our
international quality standard die castings find application in the
following areas :
- Automobile
Parts
- Electrical
Parts
- Valve
Parts
- Oil
Engine Parts
- Compressor
Parts
- Bathroom
Fittings And Accessories
These
die castings are extensively used in various industries, which
include the following :
- Marine
engineering industries
- Petroleum
industries
- Oil
industries
- Chemical
industries.
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Our Quality Assurance
Quality
plays a vital role in our organization. The die cast precision
components manufactured at our unit are subjected to a rigorous
quality control program, which is implemented by our Quality
Control& Assurance (QC&A) Division at every stage of the
production process. For manufacturing our die casts, we use only best
quality stainless steel, mild steel, zinc, aluminum, which are
procured from authenticated vendors of the market. Apart from usage
of quality raw material & proven process, we assess the castings
on properties like:
- Corrosion
resistance
- Abrasion
resistance
- Performance
- Dimensional
accuracy
- Shielding
characteristics
- Material
density
- Porosity
& brittleness
- Physical
& Chemical properties
Further,
we have all the necessary instruments and machinery to check the
quality of our finished products. Owing to our insistence on this
rigorous quality control, we are known in the industry for the high
international quality of our die castings. |
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Our Manufacturing Facility
Our
in-house manufacturing unit is the backbone for our organization.
Spreading over a large sprawling area of 4000 sq.ft., our
manufacturing unit has a well-equipped tool room with spark erosion
machines and CNC wire cut machines. Our phenomenal success in
manufacturing of dies and tools largely depends on our vertical
machining center and advanced CAD/CAM (Product design/Development)
facility. We
also possess a state-of-the-art machine shop, which is equipped with
CNC machines and has all the facilities of precision machining. Apart
from this, we have developed some associated facilities to
manufacture and supply ready to use components to our clients. The
associated facilities with us include the following :-
- Shot
Blasting
- Vibro
Finishing
- Anodizing
- Painting
And Oven Baking
- Sub
Assembly Fitting
Our
all the products are casted in a well established modern foundry.
This foundry is equipped with furnace, automatic pouring machines,cutting
torches, band saws and other tools, which enables us to cast the
products in an efficient manner. In this foundry, folowing processes
are undertaken :
- Melting
- Molding
- Pouring
- Shakeout
- Degating
- Surface
Cleaning
- Finishing
We
believe in continuously upgrading our facilities & factories in
terms of technology and the latest machinery, which enables us to
meet the challenging demands of our clients. |
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Customization
We
offer our clients complete customization solution, that enables us to
offer the die castings, pressure casting machines, low pressure casting machines and vacuum pressure casting machines which satisfactorily meet the exact needs of
the clients as well as sustain & grow in today's completive
market. For carefully understanding and analyzing the clients'
demands, our team work in their close proximity. Further, perfect
combination of talented pool of staff and hi-tech machines
felicitates us to fabricate the die castings in following
specifications :
- Metal
- Size
- Dimension
- Finish
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Warehousing & Packaging
We
possess a capacious warehouse unit, where all the important steps for
the safety of raw materials as well as manufactured die castings
products are undertaken. Our experienced warehousing personnel keep
into consideration different factors including temperature control,
humidity, pilferage etc. The warehousing unit has ample space to
store the items in proper segregation of materials, designs, size and
other specifications. Apart
from this, in order to deliver the products safety at clients'
destination, we lay prime emphasis on the packaging. Our packaging
personnel use the strong packaging materials, so that die castings do
not get damaged during the transportation.
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Our Team
Human
resources continues to be the most valuable assets for our
organization. We are backed by a talented workforce, which comprises
of highly qualified and professional engineers, procurement
personnel, quality control analysis, sales and marketing
representatives and other workers, who have in-depth industrial
knowledge in their respective field of operation. They work in close
coordination with each other to effectively meet our client’s
expectations regarding the quality of products.
Moreover,
we organize special training sessions from time to time to make them
aware of the different parameters and procedures involved in our
business proceedings. These sessions also assist them to work more
efficiently to meet the vision of organization.
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Our Clients
Over
the last 11 years in this industry, we have won the trust and
goodwill of our esteemed clients. With the predominance in the
Maharashtra state of India, we have also established a firm footing
in the various Indian markets. Apart from this, we have spread our
wings in different overseas countries. Our
consistency in delivering superior range of die castings and their
availability in both standard and customized finishes have helped us
to carve a niche for ourselves. We believe in maintaining long term
relationships with our clients. Further, their feedback &
positive response motivate us to go beyond their expectations.
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Why Us?
Some
factors which make us far better choice over others are:
- ISO
certified company
- Rigorous
quality control program
- Sound
and sophisticated manufacturing unit
- Spacious
warehousing unit
- Customization
facility
- Timely
delivery
- Cost
effective pricing
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