Kakatiya Cements & Sugar Industries Limited

QUALITY STANDARDS

OUR OUT-STANDING FEATURES

(a) It has been a leader in the Mini Cement Companies.
(b) It has an uninterrupted dividend track record.
(c) It has pre-paid its original Project loans well before the amortization schedule.

• MARKET

(a) The Merged Company has Cement and Sugar as it's two core Sectors. Having been established together and controlled by Government of India, the Company is not anticipating any bottlenecks in the Market.
(b) The Cement Unit, a leader in the mini cement industry, is making its ways easier than it is compared to competitors requisite market strength.

• MATERIAL

As far as Cement Unit is concerned it has its own plenty of limestone deposits to cater to the needs of the Company and the Sugar Unit will have 209 adopted villages in the vicinity of the factory which will have abundant facilities to grow the sugarcane.

• MANUFACTURING

The Plant and Machinery for the Sugar Unit was supplied by Buckau Wolf India Limited (Krupp Industries India Limited), Pune on turn-key basis which is running effectively.

• MANPOWER

Specialized skills in Manufacture, Maintenance and other technical areas. Focus on expertise in all areas of Manufacture and Finance due to increase in size. We work together to find solutions that benefit our customers, our company and our neighbours.

• GENERAL

Better spread of facilities. Lower amount of Manpower costs by avoiding duplication.

• CEMENT DIVISION

Kakatiya Cements is the first mini cement plant to install ESP &CT for abatement of pollution . Pollution control is given top priority in the factory.In addition, they had introduced imported voltage regulator ESP ,Dust collectors,Multi Cyclones,water sprayers at all vulnerable places and this helped in maintaining pollution free environment. Raw Material stockyards and colony roads are concreted to avoid fugitive emission. More and more efforts are being made in afforestation and in the factory,mines and colony. All the Pollution control equipment’s are working with full efficiency and the performance is being monitored with our own equipment .

• SUGAR DIVISION

The Sugar factory has taken steps to reduce effluent load on the effluent treatment plant by making necessary arrangements for recycling of cooling water and letting out hot water into safe places besides planting saplings and seedlings in and around trees to protect the environment and ecology.By spending huge amounts the Company has fully automated the Boilers resulting in better and efficient combustion and this helped in preventing fuel going to the chimney. For removal of ash from the Dust Collectors on continous basis, dust collectors are provided with Bin at the end of belt conveyor. A blower is provided with a ducting up to Bin connecting the outlets of two dust collectors of the systems.
Effluent Treatment Plant : Action is already initiated for upgradation of ETP and the works are exceptedto be completed before November, 1999, besides recyling of cooling water and lifting out hot water and lifting out hot water into safe place.
Planting of saplings and seedlings in and around the Factory and Colony is being continued to develop greenery to protect environment.

• Mr. P. Venkateswarlu- Chairman & Managing Director
  

• Mr. P. Veeraiah- Joint Managing Director
  

• Mr. J.S.R. Prasad- Executive Director
  

• Mr. V.Venkateswara Rao- IDBI Nominee
  

• Mr. T.R.C. Bose- IRDEA Nomimee
  

• Mrs. J. Lakshmi Nalini

• Mr. J. Seshagiri Rao

• Mr. C. Madhusudana Rao

• Mr. V.B.R. Suryam

• Mr. M. Narasimha Rao

• Location of the Cement Site

The industry is situated in the place where Bulk of High Quality limestone is available for Raw material.The coal reqiured is obtained from Singareni Coal Mines.

• Technology
  Machines (Kiln Pre-Calcinator) are being imported from Fuller, USA.
  Standardized products with high quality are obtained using computerised controls.

• Raw Material
  Mining of Premieum grade Limestone is done at SrinivasaNagar in Nalagonda District.

• Quality
  Kakatiya Cement is awarded with the ISI certificate for it's quality and standards.Because of it's high compressive strength it can be utilized for any construction like multi-storied buildings, flyovers, barriages etc.

• Location of the Sugar Site
  The industry is situated at a Peruvancha Village, Kalluru Mandal at Khammam Dist., Andhra Pradesh.

• Production
  The Sugar Division crushes more than 4.00 lac MT of sugar cane on an average per year.

HIGHLIGHTS OF THE PROJECT

• Installed 87 ata 515 Deg.c high pressure and high temperature boiler is first of its kind in indian sugar industry & the same is running successfully.

• Whole project was commissioned in 14 months period from ordering stage.

• Fastest stabilization (2nd Day itself) and achieved the record plant load factors   from 65.41% (1st Month) to 101.64% in the month of december 2002.
  

• The actual power exported was 55.19 million units with an average plf of 86.48%   against the targetted 44.675 million units @70% plf in the 1st year off-seasonal operations.

• The average auxiliary power consumption is 9.5% including system losses.

• The percentage of makeup water consumption is 8.9%.

• By optimising the process steam consumption, the power out put achieved is 16.8 mw against the norm of 16.4 mw during seasonal operation.

Mr. P. Venkateswarlu : Chairman & Managing Director

Mr. P. Veeraiah : Joint Managing Director

Mr. J.S.R. Prasad: Executive Director

Mr. V.Venkateswara Rao : IDBI Nominee

Mr. T.R.C. Bose: IREDA Nominee

Mrs. J. Lakshmi Nalini
Mr. J. Seshagiri Rao
Mr. C. Madhusudana Rao
Mr. V.B.R. Suryam
Mr. M. Narasimha Rao