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Kalpak Instruments And ControlsKalpak Instruments And Controls
 Testing Equipments
We manufacture state of the art, versatile, PC based/ PC compatible Test Systems for a wide range of applications catering to Indian as well as global markets.

Our range of products and services includes:
  • Computerized Universal Testing Machines
  • Electronic Universal Testing Machines
  • Micro Leak Testers
  • Torsion Spring Tester
  • Custom Built Performance Test rigs and SPMS
  • Force Push Pull Gauge.


Computerized Universal Testing Machines
Computerized Universal Testing Machines

Kalpak Computerized Universal testing Machines are ideal for quality control, R&D and Process troubleshooting. Wide range of tests can be conducted as per latest ASTM/BS/ISO/DIN standards making them essential for Material Test laboratories of ISO certified companies.

Features
Mechanical Tests Supported Tensile, Compression, Tear, Shear, Peel, Puncture, Friction, Flexure, Insertion, Bend, Extraction, Adhesion etc.
Load Accuracy /- 0.5% of the reading.
Loading Frame Powder coated with compact footprint with Table Mount/Floor Mount options
Drive Mechanism Ball Screw driven by variable speed drive for zero backlash.
Testing Area Dual space with interchangeable Load Cells.
Control Mechanism Through PC.
Safety Features Emergency Stop button, Upper and Lower limit switches with Over travel protection, Load cell Overload Protection.
Software Kalpak''s Windows based software for control of the Machine, Online Data acquisition to PC as well as Data analysis.
Display LCD Monitor




Electronic Universal Testing Machine

Kalpak K TEST series Electronic Universal testing Machines are designed to suit to wide range of force Testing applications to aid in Production testing, Quality Assurance, Material and Component evaluation, Design verification, Vendor qualification as well as Product performance validation.
Wide range of tests can be conducted as per latest ASTM/BS/ISO/DIN standards making them essential for Material Test laboratories of ISO certified companies.

Features

Mechanical Tests Supported Tensile, Compression, Tear, Shear, Peel, Puncture, Friction, Flexure, Insertion, Bend, Extraction, Adhesion etc.
Load Accuracy /- 0.5% of the reading
Loading Frame Powder coated with compact footprint with Table Mount/Floor Mount options.
Drive Mechanism Ball Screw driven by variable speed drive for zero backlash.
Testing Area Dual space with interchangeable Load Cells.
Control Mechanism Through PC.
Safety Features Emergency Stop button, Upper and Lower limit switches with Over travel protection, Load cell Overload Protection.
Software Kalpak's Windows based software for Online Data acquisition to PC as well as Data analysis.
Display 2 LineX4 0 character backlit display




Electronic Universal Testing Machine


Micro Leak Tester
Micro Leak Tester

For Accurate,Objective & Fast Air Leak Testing.

We offer complete range of Micro Leak Testers to suit various Leak Testing applications in Production Testing, Quality Control and R & D applications. This is a Micro Controller based programmable instrument capable of easy and accurate volume Leak testing down to 1 cc/min and measuring test pressures over a range from vacuum to 200 Bar using dry air as a source. It can test the products for leakage as per the latest standards.

Features
Fully Programmable Ideal for production line QC / SPC Applications 16 X 2 LCD Display for Test results and status indication
Ease of Operation Easy calibration Built in Memory for up to 1000 Test Records
Faster, Repeatable Performance Can be used both for Single station Manual Testing as well as
Rs 232 Interface for Data communication to PC
Accept / Reject decision through Audio- Visual indications Automated Assembly / Test Systems
Parallel Port for Direct print out of stored test data on Dot Matrix Printer.
Choice of Models We offer a choice from 4 proven Models depending on your allowable leak pressure and test pressure specifications. Model No.
MELD 1000
MELD 2000
MELD 3000
MELD 4000
Technology Vacuum based
Pressure Decay
Differential Pressure / Vacuum
Mass Flow based
Test Pressure Up to 760 mm Hg
Up to 200 Bar
1 Bar to 20 Bar
Up to 100 Bar
Leak Measurements 1 m Bar and above
1 m Bar and above
0.01 m Bar / 0.1 mm WC and above
0.1 cc / min. and above
Accuracy 1: 4000 parts
1: 4000 parts
1:10000 parts
1:10000 parts




Automatic Spring Tester

These are ideal for online and offline testing of Springs. A range of 4
models covers testing of Loads form few grams to Tons with a high
degree of accuracy.

Applications
Automotive, Alloy, Beryllium Copper, Belleville Disk, Brush Holder,
Clock, Clutch, Cold Wound, Compression, Conical, Die, Engine Valve,
Extension, Flat, Hair, Phosphor Bronze, Precision, Rubber, Stainless
Steel, Tension, Valve, Vibration Absorption, Wire.

Features































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Range Wide choice from four models covering a range of few gm to Tons
Applications Suitable for Tension as well as Compression for springs of all sizes.
Load Measuring Units Selectable Load measurement in Lbs, Kg, gm or N
Drive Mechanism Ball screw driven by variable speed drive for zero backslash and excellent length accuracy.
Testing Area Dual space i.e. above and below moving crosshead.
Output Rs 232 for PC Communication -Parallel port for printer.
Software User-friendly windows based software for Data storage, retrieval and analysis.


Automatic Spring Tester


Custom Built Performance Test Rigs & SPMs
Custom Built Performance Test Rigs & SPMs

Our multidisciplinary capabilities enables us to understand customer''s requirement in totality and offering them customized solutions as well as upgrading their test capabilities. We offer both Micro controller based as well as PC based Data acquisition and analysis systems.

Applications covered


1. Leak testing applications
  • PC Based Automatic Testing and Data Acquisition System for Steering Gears
  • Welding Torch leakage test Set up
  • PC Based Vane Pump Test Rig
  • Common Leakage test Rig
  • Automated Leakage test Rig for PTO & FWE casting
  • Automated Leakage testing machine Rear & Intermediate Housing casting
  • Leakage tester for TEV Body Casting WITH AUTOMATION
  • SPM for Leak Testing
  • Leak Testing System for Body Leak Testing of Crank Case
  • Leakage test System for Bulb Connector
  • Piston Valve Clearance Test Rig

2. Force/ Torque/ Displacement Testing applications
  • Clutch Plate Torque Test Rig
  • Clutch Plate Drag Test Rig
  • Clutch Cover Clamp Load/ Release Test Rig
  • Acceptance Test Rig for Mann Clutch Cover Assembly
  • JASO Test Rig for Command and Control Cables
  • Bendix Gear Test Rig
  • Muscle Strength Comparator
  • Egg Shell Strength Tester
  • Food Texture Strength Tester

3. Endurance/ Performance test Rigs
  • ACG/ Magneto Performance Test Rig
  • ACG & Alternator testing Rig
  • Refrigerator Bulb Endurance test Rig
  • Automobile Horn Endurance test Rig
  • Winker Relay Endurance test Rig
  • Switch Endurance Test Rig
  • Torsional Vibration Endurance Test

4 .Other Applications
  • Friction Measurement Set up with PC interface& PC software
  • Torch Switch test set up with PC interface& PC software.




Force Push Pull Gauge

Kalpak micro controller based Force Push Pull Gauges are cost effective, portable and handy equipments with excellent accuracy and linearity. These are designed to be hand held or stand mounted. A wide range of 5 models covering ranges from 5 to 100 Kg force accurately. Kalpak Force Push Pull Gauges use Load Cell to accurately sense the Push/Pull Force on specimen under test and display it on easy to read LCD Display in selectable unit of measurement like Lbs, Kg, Newton or grams.
Kalpak Force Push Pull Gauge can be used in remote locations due to its lightweight and Battery operation. It has inbuilt memory as well as optional PC and Printer Connectivity so that stored data can be dumped in the PC for further analysis.
A wide range accessories such as Stands with rotating wheel/ Rack and Pinion type arrangement, Hooks for Tensile tests, Compression Plates, RS232 PC interface, Printer Interface as well as Length Indicator can enhance the capabilities o f Kalpak Force Gauges.

Typical Applications

Auto Components Switches, Windshield Wipers, Seat Belt Extractors, Spring and Magnet Assemblies.
Electronic Components Connectors, Terminal Blocks, PCBs, Terminals, Switches, Wire Bonds on Ceramic Substrates, Wire Wrap Terminals, Crimp Terminals, Soldered Parts, Laminates, Thermo Compression Bonds.
Medical Surgical Blade Sharpness, Catheter Strength, Bandage Adhesion, Stent Strength, Syringe Insertion, and Extraction Force, Pharmaceutical Pills.
Mechanical Parts Springs, Drive Shafts, Chains


Force Push Pull Gauge
Computerized Universal Testing Machines
Electronic Universal Testing Machine
Micro Leak Tester
Automatic Spring Tester
Custom Built Performance Test Rigs & SPMs
Force Push Pull Gauge

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