Kalpak Instruments And Controls

These are ideal for online and offline testing of Springs. A range of 4 models covers testing of Loads form few grams to Tons with a high degree of accuracy.

Applications
Automotive, Alloy, Beryllium Copper, Belleville Disk, Brush Holder, Clock, Clutch, Cold Wound, Compression, Conical, Die, Engine Valve, Extension, Flat, Hair, Phosphor Bronze, Precision, Rubber, Stainless Steel, Tension, Valve, Vibration Absorption, Wire.

Features
<

Range	Wide choice from four models covering a range of few gm to Tons
Applications	Suitable for Tension as well as Compression for springs of all sizes.
Load Measuring Units	Selectable Load measurement in Lbs, Kg, gm or N
Drive Mechanism	Ball screw driven by variable speed drive for zero backslash and excellent length accuracy.
Testing Area	Dual space i.e. above and below moving crosshead.
Output	Rs 232 for PC Communication -Parallel port for printer.
Software	User-friendly windows based software for Data storage, retrieval and analysis.

Kalpak Computerized Universal testing Machines are ideal for quality control, R&D and Process troubleshooting. Wide range of tests can be conducted as per latest ASTM/BS/ISO/DIN standards making them essential for Material Test laboratories of ISO certified companies.

Features

Mechanical Tests Supported	Tensile, Compression, Tear, Shear, Peel, Puncture, Friction, Flexure, Insertion, Bend, Extraction, Adhesion etc.
Load Accuracy	/- 0.5% of the reading.
Loading Frame	Powder coated with compact footprint with Table Mount/Floor Mount options
Drive Mechanism	Ball Screw driven by variable speed drive for zero backlash.
Testing Area	Dual space with interchangeable Load Cells.
Control Mechanism	Through PC.
Safety Features	Emergency Stop button, Upper and Lower limit switches with Over travel protection, Load cell Overload Protection.
Software	Kalpak's Windows based software for control of the Machine, Online Data acquisition to PC as well as Data analysis.
Display	LCD Monitor

Our multidisciplinary capabilities enables us to understand customer's requirement in totality and offering them customized solutions as well as upgrading their test capabilities. We offer both Micro controller based as well as PC based Data acquisition and analysis systems.

Applications covered

1. Leak testing applications

• PC Based Automatic Testing and Data Acquisition System for Steering Gears
• Welding Torch leakage test Set up
• PC Based Vane Pump Test Rig
• Common Leakage test Rig
• Automated Leakage test Rig for PTO & FWE casting
• Automated Leakage testing machine Rear & Intermediate Housing casting
• Leakage tester for TEV Body Casting WITH AUTOMATION
• SPM for Leak Testing
• Leak Testing System for Body Leak Testing of Crank Case
• Leakage test System for Bulb Connector
• Piston Valve Clearance Test Rig

2. Force/ Torque/ Displacement Testing applications

• Clutch Plate Torque Test Rig
• Clutch Plate Drag Test Rig
• Clutch Cover Clamp Load/ Release Test Rig
• Acceptance Test Rig for Mann Clutch Cover Assembly
• JASO Test Rig for Command and Control Cables
• Bendix Gear Test Rig
• Muscle Strength Comparator
• Egg Shell Strength Tester
• Food Texture Strength Tester

3. Endurance/ Performance test Rigs

• ACG/ Magneto Performance Test Rig
• ACG & Alternator testing Rig
• Refrigerator Bulb Endurance test Rig
• Automobile Horn Endurance test Rig
• Winker Relay Endurance test Rig
• Switch Endurance Test Rig
• Torsional Vibration Endurance Test

4 .Other Applications

• Friction Measurement Set up with PC interface& PC software
• Torch Switch test set up with PC interface& PC software.

Kalpak K TEST series Electronic Universal testing Machines are designed to suit to wide range of force Testing applications to aid in Production testing, Quality Assurance, Material and Component evaluation, Design verification, Vendor qualification as well as Product performance validation.
Wide range of tests can be conducted as per latest ASTM/BS/ISO/DIN standards making them essential for Material Test laboratories of ISO certified companies.

Features

Mechanical Tests Supported	Tensile, Compression, Tear, Shear, Peel, Puncture, Friction, Flexure, Insertion, Bend, Extraction, Adhesion etc.
Load Accuracy	/- 0.5% of the reading
Loading Frame	Powder coated with compact footprint with Table Mount/Floor Mount options.
Drive Mechanism	Ball Screw driven by variable speed drive for zero backlash.
Testing Area	Dual space with interchangeable Load Cells.
Control Mechanism	Through PC.
Safety Features	Emergency Stop button, Upper and Lower limit switches with Over travel protection, Load cell Overload Protection.
Software	Kalpak's Windows based software for Online Data acquisition to PC as well as Data analysis.
Display	2 LineX4 0 character backlit display

For Accurate,Objective & Fast Air Leak Testing.

We offer complete range of Micro Leak Testers to suit various Leak Testing applications in Production Testing, Quality Control and R & D applications. This is a Micro Controller based programmable instrument capable of easy and accurate volume Leak testing down to 1 cc/min and measuring test pressures over a range from vacuum to 200 Bar using dry air as a source. It can test the products for leakage as per the latest standards.

Features

Fully Programmable	Ideal for production line QC / SPC Applications 16 X 2 LCD Display for Test results and status indication
Ease of Operation	Easy calibration Built in Memory for up to 1000 Test Records
Faster, Repeatable Performance	Can be used both for Single station Manual Testing as well as Rs 232 Interface for Data communication to PC
Accept / Reject decision through Audio- Visual indications	Automated Assembly / Test Systems Parallel Port for Direct print out of stored test data on Dot Matrix Printer.
Choice of Models	We offer a choice from 4 proven Models depending on your allowable leak pressure and test pressure specifications. Model No. MELD 1000 MELD 2000 MELD 3000 MELD 4000
Technology	Vacuum based Pressure Decay Differential Pressure / Vacuum Mass Flow based
Test Pressure	Up to 760 mm Hg Up to 200 Bar 1 Bar to 20 Bar Up to 100 Bar
Leak Measurements	1 m Bar and above 1 m Bar and above 0.01 m Bar / 0.1 mm WC and above 0.1 cc / min. and above
Accuracy	1: 4000 parts 1: 4000 parts 1:10000 parts 1:10000 parts