Promoted by Mr. Ishwar Mehta, Kamdhenu Valves Pvt. Limited was incepted in the year 1985 and is recognized as one of the leaders in manufacturing and supplying an assortment of engine valves like machine valves, automotive engine valves, diesel engine valves, earth moving machine valves etc. that are utilized in the automotive and stationery engine industry. Backed by a strong state of the art infrastructure, we have been successful in building a humungous clientele all across the globe. The credit of our success goes to our hard work, determination, and efficient workforce. With an enriched experience of almost 23 years now the company has been able to satisfy its clients thoroughly and possesses the status of a one star export house. We provide customized solutions to our clients as per their specifications.
Products We Offer
Our wide range of products include machine valves, diesel engine valves, earth moving machine valves, automotive engine valves, engine valves for heavy commercial vehicle, light commercial vehicle and for tractors & marine engine and genset engine application. We make use of superior quality raw materials in the production of our products that are procured form some of the renowned as well as reliable vendors. The various salient features of our products are:
High durability
Stain resistant
Easy to maintain
Corrosion resistant
Split-body construction
Easy fitting & installation
Well polished and chromed
Air & Water pressure bearable
Leak Proof
Dimension accuracy
We have an efficient and diligent workforce which works continuously to achieve the set goals of the company. Since we are dealing in engine valves, we make sure that we employ only those employees who possess a high experience and qualification related to the automobile industry. Our team consists of proficient technicians, machine operators, marketing executives, customer support executives, administrative officer, quality experts, engineers, warehousing experts and other trained professionals. We conduct regular training sessions for our employees to maker sure that there is no chance of a loss of quality in their work. We also we are in constant touch with the latest happenings in the market so that we are able to incorporate some new changes in our working system as well.
Quality
We have a quality management system that ensures the total reliability of the end product as well as a team of dedicated engineers to develop Valves for various new kinds of applications as the specifications laid down by our clients. The quality of our products is one of our prime concerns and for that we have a team of competent quality-checkers. The raw materials that we make use of are imported from the world’s leading steel mills like M/s. Mitsui & Co. Japan, M/s. Carpenter Technologies - U.S.A., M/s. Hitachi Metals – Japan. Our products go through various stringent quality tests that are carried out as per international standards set for valves.
Customization
We provide customized solutions on various products. Customization has been one of the major key factors behind our success. This has enabled us in serving our clients in a much better manner. We provide a tuff competition competing to other valves manufacturing companies because of our exclusive and efficient customization of products.
We have appointed a team of experts who undertake supervision and stringent testing processes to ensure that the task of customization of valves is carried out well. Moreover, we come with a complete package line promise which results in complete satisfactions for our clients. We deliver our products within stipulated period of time.
Why Us ?
We have come a long way in our business and our success results have been in the form of a huge client base in India as well as abroad. Some of the reasons why we should be preferred are:
Material specifications
Fast order processing
Quality and workmanship
Comprehensive Infrastructure
Skilled & experienced professionals
Timely delivery schedules
Heat Treatment Shop
Electric Hardening Furnace
(40 K.W. Muffle Type)
One of the most important process Engine valve manufacturing is heat-treatment. We have three important machines for the same. Electrical Hardening Muffle type Furnace capable of reaching temperature upto 1200° C is used for Hardening or normalizing process as required.
The furnace is equipped with Continuous Graph Recorder. The advantage of using Electrical furnace over oil fire furnace is uniformity in temperature.
Electric Tempering Furnace (15 K.W. with Forced Air Circulation)
Electrical Forced Air Circulation Furnace can reach temperatures upto 700° C & is used for stress-relieving or tempering operations.
Induction Hardening Machines (10 K.W. Capacity)
RF 10 KW Induction Heating machine is used for Tip end & Seat Area Hardening. The major advantage of heating by Induction over other methods being it is easier to control case depth along with a very high consistency in results.
Electronica Eco- Elturn
This is a very modern turning centre having a capacity of Æ 160 X 300 ABC slant bed fitted with FANUC OTC controller. Important Valve operations such as Neck profile turning, Groove profile generation, etc. are carried out on this machine. The obvious advantage of using this machine are job accuracies along with very good repeatability.
Clientele
Clientele
1) GREAVES LIMITED ( D.E.U. )
2) GREAVES LIMITED ( L.E.U. ) -
3) ROCKET ENGINEERING CORPORATION LIMITED -
4) BRAHMA STYER TRACTORS -
5)STATE ROAD TRANSPORTS
6) DEPT. OF AGRICULTURE
7) DEPT. OF DEFENCE
8) INDIAN RAILWAYS
Machines
Our machine shop has mainly five categories of machines installed.
1) Friction welding Machine: (25 M.M. Capacity)
2) Bending Straightening Press: (S. P. M. 25 M.M. Capacity)
3) Turning Lathes:
CNC TURNING MACHINES: Electronica ECO ELTURN INDIA Herbert Husky 1000 U. K.
HIGH SPEED TURNING CENTER LATHES: Hardinge / C. V. A. U. K. SECOND OPERATION LATHES: GeeDee Wieler INDIA COPY-TURNING MACHINES: Mysore Kirloskar with Ditamir Copy Attach. S. P. M. with Auto-Copy Attach. INDIA. GENERAL PURPOSE LATHES: Mysore Kirloskar INDIA Herbert 2 - D U. K.
4) Grinding Machines CENTRELESS GRINDER: 24 “ X 12 “ Cincinnati Milacron U. K. 14” X 6 “ Hi-Life INDIA VALVE SEAT GRINDERS: 14” X 1” Hi-Life INDIA 12 “X 1 “ Sukan INDIA VALVE TIP GRINDERS: S. P. M. INDIA VALVE NECK RADIUS POLISH M / C.: S. P. M. INDIA.
5) General Machines Drill M/c., Power Hacksaw, Bench Grinder, Roll Marking M/c., Etc. INDIA
Infrastructure
The plant is spread over an area of 88,000 Sq.Ft. with covered area 15,000 Sq.Ft.
Metal Gathering Machine/Upsetting Machine
What is Electrical Upsetting?
A high current is passed into one portion of the material to be upset. Due to the material resistance, heat is created. Once this portion of the material reaches a plastic state, cold material is pushed into the hot area via hydraulic force. During 'open' electrical upsetting, the bar material is positioned between the upsetting cylinder and the anvil plate or die. Two-part clamping jaws close around the bar and electrical current
flows between the clamping jaws and anvil plate, heating the exposed portion of the component. The hydraulic cylinder exerts a controlled force on the cold end of the bar producing a shaped head. The material is upset to the required shape via the application of heat, pressure, flow, and linear travel. In 'open' upsetting techniques the component is then passed to a form tool [press] in the red hot state to finish. 'Closed' techniques produce a finished component direct from the upseting machine.
The upsetting axis is usually vertical and the stroke is hydraulically powered. The machines incorporate many features that ensure optimum cycle time, excellent repeatability, quick set-up and reliable operation for all types and sizes of valves.
Forging Screw Press
The scope of the screw press forging is confined to shapes that do not require breakdown operations, or such as have been forged so as to fit the dies. The forging is completed in one stroke or squeeze of the screw. With friction drives there is little danger of jamming the press from an increase in thickness of the flash. These presses do not require any special foundation, as there is no jar or shock in their operation. They make strokes from 10 to 40 per minute and exert pressures from 25 to 1,800 tons.
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