Filling Machines

Today 90% of the researchers are using Manual Capsulation Equipments which are in gross violation of a Correct Scale Up of the Process. Most of the Production Scale Encapsulation Machines of capacity of more than 10,000 Capsules/Hour Viz. KARNAVATI KR 40 Model Tamping Type) are FULLY AUTOMATIC either Tamping (80%) or Dozating Type. India’s first machine launched Globally is the only machine available which would change the way most researchers do their Hard Gelatin/Veg. Starch Capsulation Research. Mini Cap is India’s First Automatic Bench-Top Capsule Filling Machine for Powder and Pellet Filling. The machine has been designed to fill gelatin capsules and is incorporated with PLC controls and is designed as per GMP and CE standards. Basic Machine for Laboratories, Scientists, Process Development Laboratories. Salient Features:

• Mini Compact Size Human Touch Free Capsulation
• Maximum Output of 3000 Capsules/Hour

Auto Rejection of Un–Opened Capsules Fully Automated Capsulation Work Cycle

• Change Over Time 50 Minutes
• All Contact Parts of SS 316
• Machine manufactured as per CE, CGMP, GAMP Norms

Technical Specifications:

• Output: Maximum 3000 Capsules/Hour
• Capsule Sizes: 00–0–1–2–3–4
• Electric Voltage: 230 V; Single Phase; 50/60 Hz
• AC Motor Rating: 90 W; 1400 RPM; 230 V; 3 Phase (Gear Box Ratio 30:1)
• Rated Power: 0.75 Kw (Including the Vacuum Pump)
• Vacuum Pump: Capacity 6 m3/Hour (VTE – 6)
• Aspirating Vacuum Pump: Capacity 90 m3/Hour (Delta P. 120 Millibar)
• Air Compressor: Capacity 50 Lit/Min (Working Pressure 1.5 Bar)
• Net Weight: 130 Kg (Approx)
• Gross Weight: 130 Kg (Approx)
• Packed Dimension: 1000 X 750 X 950

Other Information

• Pay Mode Terms: L/C (Letter of Credit), T/T (Bank Transfer)

This machine can fill a large variety of powder formulations into hard gelatin capsules. This formulation friendly machine uses a tamping principle to form a slug that is inserted into the empty capsule. Technical Specifications:

Output	Up to 40,000 capsules / hour for powder filling	Electric Supply	415V, 3 Phase, N E, 50 Hz, A.C. (or according to customer specification)
Main Motor	1 H.P., 1400 RPM Motor with Gear Box of Ratio 10:1, Torque Limiter and Brake	Powder Feed Motor	0.18 KW/0.25 HP, 1400 RPM Motor with Gear Box of Ratio 20:1
Connected Load	4.0 kw (approx.) for machine only 7.0 kw (approx.) for machine with vacuum pump, vacuum cleaner and air compressor.	Air Displacement Unit (Optional)	2800 LPM at 500 mm of water
Vacuum Required (Capsule Separation)	1000 LPM at 660 mm of mercury	Compressed Air (Optional)	200 LPM at 6 kg/cm2
Dimensions (L X W X H) in mm	950x 90x1800	Net Weight	800 Kg (Approx)
Shipping Dimensions (L X W X H) in mm	1250 x 990 x 2100	Shipping Weight	1100 Kg (Approx)

Salient Features:

• Conforming to CGMP
• Unique Automatic Line Capsule Filling Process
• A precise dosing system for better yield by Tamping Pins Powder Dozing System
• High degree of safety-eg. safety interlocks stops machine in case doors are opened
• Better control over process parameters by usage of PLC base control system
• State of the Art Touch Screen Human Machine Interface
• All parts that come in contact with formulation are made of stainless steel/ELNP
• Automatic shut off