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Catalog
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Empowered with modern technology and dedicated workforce, we have developed our core competence in the manufacture and supply of precision engineered Pharma Machines and Equipment for pharma production and packaging. The range includes:-
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Double Rotary Tablet Press
UNIKI FC Model with RIMEK Brand from KEL (Karnavati Engineering Ltd.) is a Sturdy tablet press, built on central pillar of strong square shape casted body. The robust construction of the machine ensures smooth running even at a high speed UNIKI FC is available in D or B or BB Tooling with 10 ton and 6.5 ton quoting you 'D' tooling.
The precise speed control is possible by AC inverter drive instead of conventional variable speed pulley. The machine is covered with SS guards at bottom and acrylic guards at the top. It is equipped with all normal safety precautions to make it an operator friendly machine. The turret is made from special graded casting with two-piece design. As a special feature, the machine is equipped with auto lubrication with timer and metering cartridges. Lower punch seals are supplied as standard feature.
TECHNICAL SPECIFICATION:-
| MODEL | D4-27 | B 35 | BB 45 | | No. Stations | 27 | 35 | 45 | | Tooling | D | B | BB | | Tablet Dia. Max. | 25 MM | 16MM | 13MM | | Depth of Fill Max. | 20.5 MM | 16.5MM | 15MM | | Output /HR (/Max.) | 162000 | 210000 | 270000 | | Turret RPM (Min./Ma x.) | Dec-50 | Dec-50 | Dec-50 | | Max. Compression Pressure | 10 Ton | 6.5 TON | 6.5 TON | | Upper Punch Penetration | 2.50/8.00MM | 2.50/8.00MM | 2.50/8.00MM |
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Tablet Mini Press
- Turret Fully Electrode Less Nickel Plated
- Force Feeder
- Pre Compression
- Operator Safety FeaturesInterlocking on upper and lower guard
- Outside Controls such as Pre Compression Adjustment, Tablet Thickness Adjustment, Tablet Thickness indicator
- AC Inverter Drive
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Tablet Compression Machine
Tablet Compression Machine is the sturdiest machine built on solid cast Platform, Body and Center Pillar. Direct drive from the motor to gearbox to Turret ensures precise control, torque, speed and above all Vibration-free. Simple and Easy, thats what it stands for! Her Compact design gives ERGONOMICS and DESIGNS a new definition. Its HPPS (Hydraulic Power Pressure System) with Precise Pressure Dial Gauge, Hand Lever with excess Oil Reservoir is one of the most effective systems of delivering the Herculean Pressure needed to form a Tablet.
Auto Lubrication can be set for continuous and intermittent lubrication, fixed to lubricate most vital areas of the machine. AC Drives PLC MMI (Man Machine Interface) and Electrical Circuits are perfectly set to ensure Operators safety and convenience. Patented feature of Upper Pressure Roll Sliding Assembly reflects our ability to interact with the End User Operator. Solid Pillars connecting the Encased Force Feeder Motor Top Plate and Non Compression Zone gives the extra strength needed to avoid vibrations noise at high speed. Double Side Guided Upper Punch Cam Track fully Electrode less Nickel plated gives better punch control as a safety and reduce wear and tear. Powerful Motor of 10 hp, highest in its own range can be perfectly synchronized with Force Feeder Motor by CE Marked AC drives with Global Warranty & Support.
| MODEL | KEL SE B/45 | | NO. OF STATIONS | 45 | | TABLET DIA. MAXIMUM | 16 MM | | DEPTH OF FILL MAX. | 16.5 MM | | OUTPUT / HR. (MIN. /MAX.) | 64800/324000 | | TURRET RPM (MIN. /MAX.) | Dec-60 | | MAX. COMP. PRESSURE | 65 KN (6.5 TON) |
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Semi Automatic Tablet Press
SEMI AUTOMATIC HIGH SPEED TABLET PRESS UNIK-II EC 81 STN BBSP TOOLING, 75 STN BB TOOLING, 61 B TOOLING, and 51 STN D TOOLING MODELS.
It is sturdily built machine through newly introduced centre body design which is mechanically quite suitable to drive its massive turret. Direct drive from gear box to turret ensures positive drive (least mechanical losses).
The comfortable ergonomics and stunning aesthetic of machine never lets the operator getting bored of his job. Also the safety precautions and emergency audio visual alarms lets operator to have certitude about hassle free operation.
PERFORMANCE PARAMETERS:
Semi Automatic High Speed Tablet Press UNIK-II EC
| Model | UNIK II ec-81 stn | UNIK II ec 75 stn | UNIK II ec 61 stn | UNIK II ec 51 stn | | Version | CGMP | CGMP | CGMP | cGMP | | Rotary | Double | Double | Double | Double | | Tooling | BB SP | BB | B | D | | No. Of Station | 81 | 75 | 61 | 51 | | Max. Output(Tab./hr.) | 583200 | 540000 | 439200 | 367200 | | Main Comp. | 6 Ton | 6 Ton | 6 Ton | 10 Ton | | Tamping/Pre | 2 Ton | 2 Ton | 2 Ton | 2 Ton | | Max. Tab. Dia. | 11 mm | 13 mm | 16 mm | 25 mm | | Max. Depth of Fill | 15 mm | 15 mm | 17 mm | 20 mm | | M/c. Operation | Manual | | Main Motor | ACVF | | Force Feeder | ACVF | | Lubrication | AUTO | | POWER INPUT | 10 HP, 3 Phase, 440 Voltage |
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Single Rotary Tablet Press
Technical Details and Quotations of Single Rotary Tablet Press Unik PC:
| Model | Unik PC-20 | Unik PC-27 | Unik PC33 | | Version | GMP | GMP | GMP | | Rotary | Single | Single | Single | | Tooling | D | B | BB | | No. of Station | 20 | 27 | 33 | | Max. Output (Tab/hr.) | 72000 | 97200 | 118800 | | Max. Pressure | 10 Ton | 6.5 Ton | 6.5 Ton | | Max. Pre. Comp. | 2 Ton | 2 Ton | 2 Ton | | Max. Tab. Diameter | 25 mm | 16 mm | 13 mm | | Max. Depth of Fill | 20.5 mm | 17.5 mm | 17.5 mm | | M/C. Operation | MMI with PLC | MMI with PLC | MMI with PLC | | Main Motor | ACVF | ACVF | ACVF | | Force Feeder | ACVF | ACVF | ACVF |
Salient Features:- Pre Compression for difficult/fluffy/fine granules.
- HOS-Hydraulic Overload System
- Nickel Plated Turret, Cam Tracks for longer life
- Force Feeder with ACVF and interchangeable gravity feeder arrangement
- Interlocking for upper and lower guards
- Audio Visual alarms ensuring maximum safety and timely attention
- Front control knobs for adjusting Depth of Fill, Tablet Thickness and Pre-Compression
Optional Feature:- The UNIK PC tablet is also available with the Sense Force Option (Instrumented Version) and with Auto Weight Checking System
- HygroSpray Technology for Effervescent Tablets
- SS 316 Turret
- SS 316 Contact Parts
Scope of Supply:
- Gravity + Force Feeder
- Swing Arm with Touch Screen HMI
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Tablet Press Machine
Technical Specification:
| MODEL | Mini II B | Mini II D | Multi Tooling | | Version | GMP | GMP | GMP | | Rotary | Single | Single | Single | | Tooling | B | D | D, B And BB | | No. Of station | 10 | 8 | 12 | | Max. Output(tab/hr)* | 27600 | 22080 | 11040 | | Max. Pressure | 6 Ton | 8 Ton | 8 Ton | | Max. Pre-compression | 2 Ton | 2 Ton | 2 Ton | | Max. Tab diameter | 15 mm | 23 mm | 23/15/11 mm | | Max. Depth of fill | 17 mm | 20.5 mm | Varies | | Main motor | ACVF | ACVF | ACVF | | Motor details | 415V,2H.P,3Phase | 230V,2H.P,3Phase | 415V,2.H.P,3Phase | | Force feeder | VVF | VVF | VVF | | F. Feeder motor | 0.125 H.P, 75 R.P.M, 1 PHASE, 220/230 Volts | | | | Dia of die | 30.16 mm | 38.10 mm | D,B and BB | | Length of die | 22.2 mm | 23.81 mm | D,B and BB | | Dia of punch | 19.05 mm | 25.4 mm | D,B and BB | | Length of punch | 133.60 mm | 133.60 mm | D,B and BB | | Net weight | 395 kg | 395 kg | 395 kg | | Gross weight | 585 Kg | 585 Kg | 585 Kg | | Case size in mm | 1000X900X1300 | 1000X900X1300 | 1000X900X1300 |
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Capsule Filling Machine
This machine can fill a large variety of powder formulations into hard gelatin capsules. This formulation friendly machine uses a tamping principle to form a slug that is inserted into the empty capsule.
Technical Specifications:
| Output | Up to 40,000 capsules / hour for powder filling | Electric Supply | 415V, 3 Phase, N E, 50 Hz, A.C. (or according to customer specification) | | Main Motor | 1 H.P., 1400 RPM Motor with Gear Box of Ratio 10:1, Torque Limiter and Brake | Powder Feed Motor | 0.18 KW/0.25 HP, 1400 RPM Motor with Gear Box of Ratio 20:1 | | Connected Load | 4.0 kw (approx.) for machine only 7.0 kw (approx.) for machine with vacuum pump, vacuum cleaner and air compressor. | Air Displacement Unit (Optional) | 2800 LPM at 500 mm of water | | Vacuum Required (Capsule Separation) | 1000 LPM at 660 mm of mercury | Compressed Air (Optional) | 200 LPM at 6 kg/cm2 | | Dimensions (L X W X H) in mm | 950x 90x1800 | Net Weight | 800 Kg (Approx) | | Shipping Dimensions (L X W X H) in mm | 1250 x 990 x 2100 | Shipping Weight | 1100 Kg (Approx) |
Salient Features:- Conforming to CGMP
- Unique Automatic Line Capsule Filling Process
- A precise dosing system for better yield by Tamping Pins Powder Dozing System
- High degree of safety-eg. safety interlocks stops machine in case doors are opened
- Better control over process parameters by usage of PLC base control system
- State of the Art Touch Screen Human Machine Interface
- All parts that come in contact with formulation are made of stainless steel/ELNP
- Automatic shut off
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Mini Capsule Filling Machine
Today 90% of the researchers are using Manual Capsulation Equipments which are in gross violation of a Correct Scale Up of the Process. Most of the Production Scale Encapsulation Machines of capacity of more than 10,000 Capsules/Hour Viz. KARNAVATI KR 40 Model Tamping Type) are FULLY AUTOMATIC either Tamping (80%) or Dozating Type. India’s first machine launched Globally is the only machine available which would change the way most researchers do their Hard Gelatin/Veg. Starch Capsulation Research. Mini Cap is India’s First Automatic Bench-Top Capsule Filling Machine for Powder and Pellet Filling. The machine has been designed to fill gelatin capsules and is incorporated with PLC controls and is designed as per GMP and CE standards. Basic Machine for Laboratories, Scientists, Process Development Laboratories. Salient Features: - Mini Compact Size Human Touch Free Capsulation
- Maximum Output of 3000 Capsules/Hour
Auto Rejection of Un–Opened Capsules Fully Automated Capsulation Work Cycle - Change Over Time 50 Minutes
- All Contact Parts of SS 316
- Machine manufactured as per CE, CGMP, GAMP Norms
Technical Specifications: - Output: Maximum 3000 Capsules/Hour
- Capsule Sizes: 00–0–1–2–3–4
- Electric Voltage: 230 V; Single Phase; 50/60 Hz
- AC Motor Rating: 90 W; 1400 RPM; 230 V; 3 Phase (Gear Box Ratio 30:1)
- Rated Power: 0.75 Kw (Including the Vacuum Pump)
- Vacuum Pump: Capacity 6 m3/Hour (VTE – 6)
- Aspirating Vacuum Pump: Capacity 90 m3/Hour (Delta P. 120 Millibar)
- Air Compressor: Capacity 50 Lit/Min (Working Pressure 1.5 Bar)
- Net Weight: 130 Kg (Approx)
- Gross Weight: 130 Kg (Approx)
- Packed Dimension: 1000 X 750 X 950
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Rimek Blister
It is used for the packaging of tablets and capsules after they are manufactured and compressed. The packaing being done by the use of these machines are both types i.e. aluminium foil packaing and PVC packaing.
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Mini Tablet Press Machine
Technical Details:
| MODEL | MINI-10 (RSB4I) | MINI-16 (MP2K16) | MINI-20 (MP2K20) | | Version | GMP | GMP | GMP | | Rotary | Single | Single | Single | | Tooling | B | B | BB | | No. Of station | 10 | 16 | 20 | | Min Output (tab/hr) | 6000 | 9600 | 12000 | | Max Output(tab/hr) | 18000 | 28800 | 36000 | | Max Pressure | 6 Ton | 6 Ton | 6 Ton | | Max Tab diameter | 16 mm | 13 mm | 11 mm | | Max Depth of fill | 17 mm | 17 mm | 17.5 mm | | Main motor | ACVF | ACVF | ACVF | | Motor details | 220V, 1.5Kw, 1 Phase | 220V, 1.5Kw, 1 Phase | 220V, 1.5Kw, 1 Phase | | Rpm | 10-30 rpm | 10-30 rpm | 10-30 rpm | | Dia of die | 30.16 mm | 30.16 mm | 24.00 mm | | Net weight | 360 Kg | 360 Kg | 360 Kg | | Gross weight | 525 Kg | 525 Kg | 525 Kg | | Case dimensions | 750X750X1125 | 750X750X1125 | 750X750X1125 | | Net dimensions | 550X460X941 | 550X460X941 | 550X460X941 |
Salient Features:- Designed as per GMP norms.
- Centrally driven with thrust bearing.
- A.C variable drive with fixed pulley.
- Easy move ability.
- Manufactured as per Euro TSM Standards.
Optional Features:- SS 316 Contact Parts.
- SS Turret.
- Anti Vibration Pads.
- Validation Documents (viz. IQ, OQ and DQ).
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