Karunanand Hydropneumatic Controls (P) Ltd.
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Industrial Hydraulic Presses
We manufacture and provide comprehensive range of indsutrial hydraulic presses such as hydraulic cylinder, hydraulic press, briquetting press, baling press, automatic baling machine ,cotton baling presses and many other. We use qualitative raw material in the fabrication process of different presses. Owing to the cutting edge technology our range is widely used in various industries. Our comprehensive range includes the following :

Hydraulic Press

Hydraulic Press

Our hydraulic press is available in various grades such as 'C' type, closed frame type, Pillar and Tie rod type. Our hydraulic press is tailor made to meet the exact requirement of clients. Some of the applications of our hydraulic press range comprises of the following :
  • Punch press
  • Bush fitting press
  • Deep drawing press
  • Shear press
  • Press brake
  • Wheel fitting press
  • Broaching press
  • Plastic moulding machine
  • Rubber moulding machine
  • Clinching machine
  • Swagging machine
  • Pipe bending machine
  • Forming machine
  • Coining press
  • Cold & hot forging

Briquetting Press

Briquetting Press

We offer to our clients a superior quality machinery product in our briquetting press. A result of precision engineering and advanced technology, our product offers superior mixture of wet paste which is then compacted into briquettes in a hydraulic press. The briquettes presses are directly loaded into the extrusion press for coating on cut wires.

Baling Press

Baling Press

We supply optimum quality and baling press (fully automatic down packing) which is available with programmable logic controller and floor mounted electrical control console. The hydraulic tramper of the press allows no contamination and ensuring good quality of bale. Further the hydraulic medium is oiled to lower the maintenance cost and reducing wear and tear during operation. The interchangeable parts of the press are standardized as per international quality. We use raw material of IS 2062 A mild steel plates which are stress relieved after completing welding. Some of the salient features  of baling press include the following :
  • Requires least manpower for functioning
  • Automatic & easy to operate
  • Energy efficient hydraulic system (1.25 Unit / Bale)
  • 2-14" Double Acting Hydraulic Cylinder & Rams
  • Super Height Capacity Lint Pusher

Scrap Baling Press

Scrap Baling Press

We provide scrap bailing press that are used in diverse industrial sectors including stainless steel, automobile, sugarcane and many others. Manufactured with utmost precision, these metal scrap bailing presses can efficiently make bales of stainless steel and other metal scraps. These scrap baling presses are available in different sizes and are extensively used for making bundles of sheet metal scrap, cotton, plastic cans, etc.

Cotton Baling Press

Cotton Baling Press

We manufacture and provide optimum quality cotton-baling press that is used for processing cotton. Our cotton baling press is capable of compressing cotton of different quality. Our high-density cotton baling press is easy to store and transport. Our cotton baling press requires minimum labor cost and therefore is economical.

The floor mounted electrical control console with programmable logic controller is easy to operate with following specifications :
  • Energy Efficient Hydraulic System (1.25 Unit / Bale)
  • 2-14" Double Acting Hydraulic Cylinder & Rams
  • High Capacity Lint Pusher
Auto hydraulic tramper in the cotton baling press ensures no contamination and thus offers excellent quality. The hydraulic medium is oil based which reduces the maintenance cost and helps reducing wear and tear. The replaceable parts of the press are standardized according to the international standard and are interchangeable. The frames of the press are fabricated mild steel plates conforming to IS 2062 A and stress relieved after complete welding.

Specifications: 

  • Bale Size: 48*' x 18" x 18"
  • Production Capacity: 20 -22 Bales / hr.
  • Bale Wt.:170- 180 Kg.
  • Ele. Power: 45H.p.
  • Space required: 35'x 35' x 35' height

Manual Cotton Baling Press

Manual Cotton Baling Press

We offer manual cotton baling press (41hp) the frames of which is fabricated using single piece mild steel plates of IS 2062 grade-A and stress relieved after complete welding. It is equipped with electric push button for operation and requires least labor for running the press. The hydraulic medium is oiled to reduce maintenance and wear & tear. Our press includes ground and hard chrome plated alloy steel grade piston ram for more seal life.

Some of the specifications of manual cotton baling press include the following:
  • Bale Size: 48" x 18" x 18"
  • Production Capacity: 25 - 30 Bales / hr.
  • Bale Wt.:170 Kg.
  • Ele. Power: 41 Hp
  • Space required: 30 x 50' x 20' height
  • Energy efficient
  • Complete lA/ith Half Press Peti
  • Pincer Finisher

Rubber Moulding Press

Rubber Moulding Press

We manufacture and supply optimum quality rubber moulding press (closed frame) which is fabricated with quality steel plates. Our range offers minimum frame deflection, practically to zero under maximum load condition and uniform moulding over the entire working area.

Cylinder / Rod Unit :
  • Uses forged steel bar/steel shafting of grade I steel which conforms to CS-54 IS 1030-1974.
  • Use phosphorous bronze bush to guide piston rod
  • The piston use alloy steel, machined, ground, hard chromeplated and buffed for long life
  • Chevror packings are used to prevent leakage over piston rod
Platens : Platens use steel plate of IS 2062 grade in the fabrication. Accurately machined and grounded to achieve proper flatness of platens.

CONTROLS
: Available in hand lever operation as well as in push button operation or foot switch operation with / without degassing facility and timed reversal.

Hydraulic system :
The hydraulic system used in the press offers low power consumption, is efficient and is compact in size. It incorporates pressure control valves & directional control valves which is sourced from reputed vendors such as Yuken India and Polyhydron.

Electricals :
Hand lever operated presses are provided with push-button type starter, with motor on/off push button, power isolator, power-on lamp and many more. This is placed in a sheet metal fabricated cabinet and mounted on the powerpack at a convenient height.

Push button/foot switch operated presses are provided with motor on off push buttons, power isolator, power-on lamp, contactors, relays and timer. This is placed in sheet metal cabinet and mounted on the powerpack unit at a convenient height.

These are available with energy economy regulators and electronic temperature controller with/without indicator as required in the application area.

Steam Joints : Presses with steam heated platens are provided with steam joints and inlet-outlet steam headers.

Hydraulic Rubber Moulding Press

Hydraulic Rubber Moulding Press

Backed by our sophisticated infrastructure we are able to offer hydraulic rubber moulding press (four pillar). Used across different industries our hydraulic rubber moulding press have following specifications :
  • Steel plate fabrication
  • Minimum frame deflection
  • Zero deflection under maximum load condition
  • Uniform moulding over the entire working area
Cylinder / Rod Unit : The cylinder use forged steel bar/steel shafting of grade one cast steel which conforms to CS-54 IS 1030-1974. Piston rod is guided by phosphorous bronze bush. The piston rod is fabricated using alloy steel, machined, ground, hard chromeplated and buffed for its longer life. It also use chevror packings.

Platens
: The platens of the presses use qualitative steel plate of IS 2062 grade. Platens are accurately machined & grounded to attain proper flatness. The platen is fabricated as per the requirement.

Controls :
Controls are available in different form such as :
  • Hand lever operated
  • Push button operated
  • Foot switch operation with / without degassing facility
  • Timed reversal
Hydraulic System : The hydraulic system of the press consumes less electricity and is most efficient part of the press. Compact in size it incorporates pressure control valves and directional control valves. These components are sourced from reliable sources such as Yuken India and Polyhydron.

Electricals :
These are available with push-button type starter, with motor on/off push button, power isolator, power-on lamp and many other facilities. It is placed in a sheet metal fabricated cabinet and mounted on the power pack at a convenient height.

Our push button/foot switch operated presses are available with motor on off push buttons, power isolator, power-on lamp, contactors, relays and timer and many more. Such press is placed in a sheet metal cabinet and mounted on the power pack unit at a convenient height. As required by the application area our presses use energy economy regulators, electronic temperature controller with/without indicator to regulate/control platen temperature and strip heaters are used to heat the platens.

Steam Joints :
Presses are available with steam joints and inlet-outlet steam headers.

Cotton Baling Machine

Cotton Baling Machine

Our cotton baling machine (30hp) is available with electric push button which ensures less labor cost and high work efficiency. The energy efficient hydraulic system runs with 30hp with no gear box in between. The hydraulic medium is oiled to reduce wear & tear and lowering the maintenance cost. The replaceable parts of the press are standardized as per international quality. The ground and hard chrome plated alloy steel grade piston ram ensures more seal life. The fabricated frames use IS 2062 grade-A mild steel plates. Some of the special features of the press include the following :
  • Bale Size: 48" x 18" x 18"
  • Production Capacity: 25 - 30 Bales / hr.
  • Ele. Power: 30 Hp
  • Bale Wt.: 170 Kg.
  • Space required: 30 x 50' x 20' height
  • Stress relieved after welding
  • Complete lA/ith Half Press Peti
  • Pincer Finisher

Automatic Baling Machine

Automatic Baling Machine

Backed by our sophisticated manufacturing unit, we are able to provide automatic baling machine (fully automatic up packing cotton baling machine). Our automatic baling machine is having floor mounted electrical control console with programmable logic controller. Some of the salient features of our automatic baling machine are as follows :
  • Automatic & easy to operate
  • Energy Efficient Hydraulic System (1.25 Unit / Bale)
  • 2-14" Double Acting Hydraulic Cylinder & Rams
  • Low maintenance & economical
  • Super height capacity lint pusher
  • Auto hydraulic tramper for reducing contamination
  • Wear & tear resistance
  • Interchangeable parts
  • Fabricated with IS 2062 A mild steel plates
  • Stress relieved with complete welding

Hydraulic Cylinder

Hydraulic Cylinder

KARUNANAND design & supply Hydraulic Cylinders to suit customer requirments of Heavy duty applications. The range of Hydraulic cylinders manufactured by us are known for Quality , Reliability &  high performance. Such hydraulic cylinders convert fluid energy to an output force in a linear direction for executing different jobs. Hydraulic cylinders are used in pushing or pulling applications in engineering industry as in machine tools, earth moving equipment and in space applications.

 Range :  Bore Dia : 80 mm to 1200 mm.
              Pressure : up to 600 bar.
              Stroke    : up to 8000 mm long.

Construction : Tie Rod or all welded type cylinders can be supplied depend upon application.
One single piece [ without welding] can also be available. 
Special Cylinders with Transducers fitted internally Or Externally can also be supplied depend upon application.

 The Main parts of Any Hydraulic Cylinder are Tube , Piston & Piston rod and seals.
Tube : The cylinder tube barrel material is selected on the basis of working pressure. Normally , we use seamless honed tubes of ST 52 grade to super hone finish which provides long seal life.
Seals : All our cylinders employ international Quality seals like Halite, Parker, Sj Or Equvivalent for long truoble free life.
Piston Rod : The raw matrrial for piston rod is of En 8 0r En9 grade. The rod is precisely machined , ground, Hard Chrome plated & buffed to ensure maximum seal life. 
Piston : The piston & guide bushes are made of Phospher bronze casting to ensure long life of cylinder barrel & piston rod.  

Some of the applications comprises of the following :
  • Mining & Earth Moving.
  • Steel Industry.
  • Industrial applications like Chemical, paper & sugar.
  • Plant engineering
  • Construction
  • Textile industries
  • Defence technology
  • Railways
  • Power plants

Products

Hydraulic Press

Briquetting Press

Baling Press

Scrap Baling Press

Cotton Baling Press

Manual Cotton Baling Press

Rubber Moulding Press

Hydraulic Rubber Moulding Press

Cotton Baling Machine

Automatic Baling Machine

Hydraulic Cylinder

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