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About K. B. K Chem Engineering Private Limited

Established in the year 1997, we, “KBK Chem Engineering Pvt. Ltd.”, are a group company of Shree Renuka Sugars Ltd., engaged in rendering Distillery, Bio-fuel, Acetic Acid & Effluent treatment plant on turnkey basis. These services are ensured to be in compliance with the exact requirement of our clients. We follow international standards and codes such as ISA, IEEE, ASM, API, TEMA, DIN and JIS in order to render these services in an efficient manner. Further, our services are appreciated for their flexibility, reliability and timeliness.

 

In order to meet the requirements of our customers within the given time frame, we have established two workshops with a cumulative capacity of 500 tons stainless steel and 1000 tons carbon steel fabrication per month. These workshops provide fabrication and dispatch of approximately 36 turnkey distillery/ethanol projects per year with an average capacity of 125,000 liters per day. The head office of our company is in Pune and Western India & hub for all KBK engineering services across the globe. Moreover, we have appointed a team of highly qualified professionals, which makes sure to render the services as per the clients' specific requirement. This helps in gaining complete satisfaction of our customers. Owing to all these factors, we have been able to establish ourselves in the markets of Bangalore, Belgium, Delhi, Mumbai, Jakarta, Manila, Ethiopia. We are serving many reputed clients across the East Asia, Central America, Middle East and North America. Some of our clients are Gayatri Sugars Ltd., Uttam Sugars Ltd, International Beverages Trading Company Ltd and Chemical Industries (Malaya) SDN BHD, to name a few. We have achieved the membership of Global Leader in EPC/Turnkey Projects.

 

Under the able guidance of our our CEO, 'Mr. Kiran Patil', we have been able to establish ourselves across the world. His vast experience and domain expertise have enabled us to stay ahead over our competitors.

Vision

To become global top three ethanol & renewable energy technology company by year 2015.”

Mission

To serve global customer needs with innovative applied technologies, superior products, improved delivery cycle & products, productivity through value & quality systems for customer satisfaction. Our products are cost effective yet performance oriented, which are backed by proficient technical services. At KBK, the primary focus is always on customer satisfaction. KBK provides comprehensive training in application, analysis and up-gradation to ensure that customer benefits are maximized. “KBK“ has the right technology, know-how, infrastructure and project management capability to solve problems at an affordable and reasonable cost . “KBK” has been considered now in the industry as the “Friendly Supplier“ due to our sincerity, honesty, transparency and ‘Solution Provider‘ attitude.”

Service/Product Portfolio

We are one of the prominent organizations engaged in offering Fermentation, Distillation, Evaporation Services. These services are known for their innovative approach, reliability, flexibility and timeliness. Our services are rendered by the experienced professionals, who make use of high-grade raw material like sugarcane, molasses, sweet sorghum, grain, corn, cassava, tapioca and cellulose. Moreover, ASME / API / TEMA / DIN / JIS standards are followed by us to render these services in an efficient manner.

 

Following are the services offered by us:

 

Categories

Services

Fermentation

  • SIF Fermentation

  • K-Super fermentation

Distillation

  • K-Super Hydro Extractive Vacuum Distillation

Evaporation

  • Falling Film Evaporator

  • Forced Circulation Evaporator

Miscellaneous Services

  • Ethanol (Dehydration)

  • EPC Services

  • Composting

  • Biogas Generation

  • Water Management System

 

Additionally, we offer following products:

 

  • EPC Turnkey Plants for Potable Grade Alcohol (ENA)
  • Fuel Grade Ethanol
  • Alcohol Derivatives
  • Co-generation Power Plants
  • Water & Waste Water Management Plants

Domain Expertise

We have gained expertise in providing quality assured Fermentation, Distillation, Evaporation Services. These services are rendered using high-grade raw material like sugarcane, molasses, sweet sorghum, grain, corn, cassava, tapioca & cellulose. In addition to this, our team members employ latest technology to render these services in an efficient manner. Moreover, with the help of these professionals, we have been able to render the services in compliance with the exact requirement of our customers. They stay in close contact with them and incorporate each specification provided by the client in an efficient manner.

Application Areas

Our products & services have varied applications in different sectors:

  • Pharmaceutical industry
  • Agricultural sector
  • Oil and Gas industry
  • Chemical industry

Our Team

We are supported by a team of highly skilled 101 to 500 professionals, which helps us in serving our customers as per their requirement. These professionals stay in close contact with the clients to render the services as per their specifications. Our professionals help in meeting requirement of high quality precision and workmanship at par with international standards. Moreover, these professionals work in close coordination with each other to complete the given assignment within the stipulated period of time.

 

We have the following members in our team:

 

  • Vidya Murkumbi: Chairperson
  • Narendra Murkumbi: Director
  • Dr. B. P. Baliga: Director
  • Krishna Kumar Kumbat: Director
  • Gautam Watve: Director
  • Mechanical, electrical, instrumentation and civil engineers
  • Alcohol technologist
  • Technicians
  • Quality controllers
  • Sales and marketing executives

Project Engineering

Project Engineering

In a decade, KBK has acquired enough know how, expertise and experience in executing turnkey projects for distillery industry in all the areas like fermentation, distillation, ENA re-distillation, multi-pressure vacuum distillation, mole sieve anhydrous plants, spent wash evaporation plants and grain fermentation. KBK commissioned successfully quite a few such plants in India and also in export markets. In the process KBK has developed an excellent engineering, project management and construction team, good manufacturing base and engineering office to be able to execute modern distillery projects based on chemical engineering and good engineering practices, on complete turnkey basis from civil work to commissioning. KBK Provides "design Built" or "Turnkey" EPC solutions in major engineering discipline including civil/structural plant design/mechanical, electrical, pro-comm control and automation playing critical role in the core sectors of industries.

As far as KBK’s technology and engineering practices are concerned, the emphasis is given to nurture research and development and also to encourage new ideas. The emphasis has also been on providing the tailor made solutions to meet different conditions and requirements of the clients.

The engineering team ensures that all plants, machinery and associated equipment are designed, fabricated and erected based on the following international standards:

  • ASME/API/TEMA/DIN/JIS for mechanical designs
  • ISA/IEEE codes for electrical and instrumentation
  • Civil & structural design conforming to local country code & good engineering practices
  • Architecture and aesthetics in line with international developments as per international practices and finishing

The plant layout and overall configuration is conceptualized by keeping in mind future expansion, ease of operation, accessibility from road, aesthetics, “vastu-shastra” & stringent safety norms. The engineering team prides itself on designing plants for global clients like Bronzeoak UK, Kasat Thai Sugars, Thailand, Chemical Industries Malaya: Malaysia, Nagarjuna International Vietnam Limited, GMR Industries India and, Dhampur Sugars India, GMR Industries Ltd. and more.

Project and construction team:

The focus has also been given to the workmanship and quality control at the manufacturing workshop. All the equipment manufactured by KBK and its vendors confirm to the international designs, fabrication codes and procedures. The project team utilizes primavera software for better scheduling and effective project management. A vast experienced and dedicated team consisting of mechanical engineers, electrical engineers and civil engineers are always on the move on 24 X 7 days basis to ensure that all the projects are implemented in time and with quality.

Commissioning and after sales team:

KBK has been also solving the existing plant’s technical problems and there are number of examples where KBK has moved in and solved the difficult problems of quality and efficiency. KBK is thus able to provide prompt and efficient services to its clients. Clients feel assured that KBK engineers will be around to help them in the moment of crisis which is the simple secret of KBK getting repeated orders from India and overseas markets.

Technology

Technology

KBK's vast experience over a decade has resulted in the development of an innovative, indigenous "K-Super" technology, which is not only cost effective but also results in the following:

 

  • Maximization of efficiency
  • Low energy consumption
  • Low waste generation

 

Discerning clients have chosen our products after thorough global market searches and the "K-Super" technology advantage we offer has won us accolades from time to time. Our role is that of a catalyst: accelerating changes with cleaner, safer and more efficient solutions that unerringly make our client's business more profitable, while ensuring environmental concerns properly addressed. Fully equipped fabrication facilities, a state-of-the-art of engineering setup, a dedicated team of experienced professionals and the will to succeed give us the cutting edge. It is this cutting edge that we bring to serve our industry, our country and the world.

 

Highly qualified and top of the line executives is the core strength of KBK. Their long valuable experience from design to plant commissioning to operations, make it possible for KBK to provide customized design and engineering solutions, specific to client’s requirements. This also helps in process troubleshooting and performance-enhancement of existing plants. Emphasis is given to research and development. New ideas are always encouraged at KBK. Benefits of knowledge base up-gradation are passed on to the customer as KBK believes in itself as a “technology partner”.

 

Clientele

Since our inception, we have paid utmost importance on gaining complete satisfaction of the customers. Our team members make sure that the quality assured services are rendered to the customers. Moreover, they render these services in compliance with the set industry standards. Clients can avail these services at market leading prices. Owing to all these factors, we have been able to serve our in the markets of Bangalore, Belgium, Delhi, Mumbai, Jakarta, Manila and Ethiopia.

Following are some of the overseas and domestic customers:

Overseas customers:

  • Chemical Industries (Malaya) SDN BHD
  • Nagarjuna International Sugars Ltd
  • International Beverages Trading Company Ltd
  • Kaset Thai Sugars
  • Myanmar Winery & Distillery Company Ltd
  • SIS Industries Ltd.
  • Bronzeoak Ltd, U.K
  • CSS, France

Domestic customers:

  • Empee Distillery Ltd
  • SCM Sugars Ltd
  • Dhampur Sugars Ltd
  • Gayatri Sugars Ltd
  • Uttam Sugars Ltd
  • Jubilant Organosys
  • Malbros International Pvt Ltd
  • Aroma Bioproducts Pvt Ltd
  • GMR Industries Pvt Ltd
  • Sentini Bioproducts Pvt Ltd
  • Gwalior Distillery Ltd

Major Markets

We are serving our customers by offering them quality assured Fermentation, Distillation, Evaporation Services. Our team members make sure that the services offered by us are in compliance with the exact requirement of the customers. Moreover, the services rendered by us are in accordance with the ISA/IEEE codes and ASME/API/TEMA/DIN/JIS standards.

 

Owing to all these factors, we have been able to serve our customers across the markets of the following countries:

 

  • Indian Subcontinent
  • East/Middle Africa
  • North Africa
  • South/West Africa
  • East Asia
  • Central America
  • Middle East
  • North America

Expansion

Due to patronage of domestic and overseas clients, numerous repeat orders and overall boom in the Ethanol market, KBK has ambitious expansion plans which include new corporate office, regional offices spread across  India and offices abroad.

KBK has acquired a large Industrial land in Pune city in western India for enhancing fabrication facilities and centralized R & D set-up.

City of Pune in India is blessed with engineers, skilled manpower, industrial townships, engineering colleges and technology research institutes thereby adding the overall manufacturing capabilities

To,K. B. K Chem Engineering Private Limited
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