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Industrial Automation Automatic Flip Top Cap Closing Machines Spout Cap Assembly Machines Shoulder and Cap Assembly Machines Switch Assembly Machine Ball Halves Assembling and Ultrasonic Welding Machine Custom Designed Special Purpose Machine as Per Requirement Conveyors Automatic Feeders Printing Machine Packaging Machine
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Offering you a complete choice of products which include Industrial Automation such as Automatic Flip Top Cap Closing Machines, Spout Cap Assembly Machines, Shoulder and Cap Assembly Machines, Switch Assembly Machine, Ball Halves Assembling and Ultrasonic Welding Machine, Custom Designed Special Purpose Machine as Per Requirement and many more items.
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Automatic Flip Top Cap Closing Machines | Flip top cap closing machines are used to close the open flip top of the cap automatically which is in open condition while it is molded. The other methods of closing the flip top caps are either manually or by ‘in mold closing’ (IMC) molds.
If done manually, it involves a lot of labour which is un hygienic, in consistent and non reliable and non economical if the quantity is very large.
If it is done by IMC for a given size of mold, the no. of cavities that is possible in it is 50% or lesser due to the two line layout of cavities constraint. In other words, if the IMC mold should have the same no. of cavities as that of a normal mold, the size of the mold would be 200% or more bigger than the normal one, which can be loaded on a very high tonnage machine. More over the cycle time of the process is increased since the closing of the caps is done before ejection which requires some amount of time. Again the IMC mold cost is much more than that of the normal mold. All these above mentioned states that the cost of production increases to a very huge extent along with higher investments and larger payback period. Here comes the relevance of the automatic flip top cap closing machine which is cost effective, consistent, reliable, hygienic, non labour oriented with low investment and very low pay back period. | | Speed : 60 to 120 caps per minute. | |
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Spout Cap Assembly Machines | These machines are capable of feeding the two or three or more pieces of cap automatically and assembling it to make a single entity. The automatic assembly gives a consistent torque, hygienic assembly saving a lot of manpower and cost. | | Speed : 40-50 assemblies per minute. | |
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Shoulder and Cap Assembly Machines | These machines are suitable to handle the high production requirement of assembling the shoulder and cap and tightening the cap on the shoulder with consistent torque. The output of the machine is high with continuous rotary model which saves maintenance and labour. The precise pick and place assembly system makes a flawless quality assembly which is consistent and with consistent torque of capping avoiding the thread locking and tilted capping as in the case of chute pickup. | | Speed : 200 assemblies per minute | |
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Switch Assembly Machine | This is a very versatile machine basically for assembling the components of electrical switches which is very tedious and time consuming if done manually. The machine increases the productivity reducing the per component cost of assembly. | | Speed : 40-50 assemblies per minute. | |
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Ball Halves Assembling and Ultrasonic Welding Machine | This is a special purpose automation for ultrasonic welding of the ball halves used as level floats in cosmetic bottles. The precise pick and place mechanism gives a quality assembly with hygienic, consistent and reliable production increasing the productivity and reducing rejections while assembled manually. | | Speed : 18-25 assemblies per minute. | |
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Custom Designed Special Purpose Machine as Per Requirement
We also undertake custom designed machines as per the requirement however difficult or critical the function or need may be.
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ConveyorsWe manufacture various type of conveyors depending the need and application viz. belt conveyors, slat chain conveyors, elevator and de elevator conveyors, special purpose conveyors etc. for plastic industry, bottling industry, automation industry etc. Floor to floor elevator and de-elevator conveyor makes the transport of material from one floor to other either from top to bottom or bottom to top easy which does the work online rather than waiting for lifts. This is convenient to install and can be shifted to other locations easily which shows the flexibility adapting to any layout changes in future. No special structure is required as in the case of lifts |
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Automatic FeedersWe manufacture various type of feeders including vibratory feeders, conveyor feeders, hopper feeders, cassette feeders, counter feeders, special purpose feeders to meet ay of the demands even the difficult ones. |
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