Kings Global Projects

The LEOSCOR Fully Automatic Capsule Filling Machine is a result of many years of experience in the field of capsule filling.

Hard gelatine capsule being a very vital dosage form, its automatic filling demands very high accuracy besides high productivity, ease of operation and minimum maintenance. This machine has been specifically designed to meet all these requirements.

It is a continuous motion machine capable of filling upto 50,000 capsules per hour. It uses the auger filling system which enables it to handle powders with a range of physical characteristics. It incorporates a unique loading mechanism that ensures no mechanical damage to capsules or print. It replaces the decades old rectification and loading system. In the process loose caps and bodies are eliminated avoiding machine stoppage. An on-line weight control system the first of its kind ensures precise weight control without operator assistance. The machine guarantees maximum quality in terms of filled accuracy and product safety at a very economical price.

1. Empty Capsule hopper
2. Rectifying roller
3. Magazine
4. Cap Segment
5. Body disc
6. Powder filling hopper
7. Unopened Capsules rejection unit
8. Joining station
9. Discharge chute
10. Segment cleaning
11. Weight Control unit
12. Control station
13. Auger Motor
14. Auxiliary powder hopper

OUTSTANDING FEATURES OF THE MACHINE

• New loading system, prevents damage to capsules and print loading.
• Eliminates the loose caps and loose bodies.
• Rejects the unopened capsules.
• Variable speed auger for precise ON-LINE WEIGHT CONTROL.
• Unique two stage joining mechanism allows removal of entrapped air to prevent denting.
• PLC controls with touch screen interface.
• Simple drive mechanism needs no maintenance.

Salient features -

• Very accurate filling (CNC machine made components)
  
• Compact & light weight filling ring
  
• Fills capsules of various sizes
  
• 400,000 capsules per shift.

Other features -

• High, Medium & Low filler augures of stainless steel
  
• Speed choice for powder hoppers
  
• Change over within 30 minutes
  
• Easy operation and & servicing
  
• Uniform flow of repose in the powder hopper
  
• Accuracy within 2 to 4 percents
  
• Stainless steel contact parts
  
• Occupies minimum floor space
  
• Capsules closed to uniform length

1. Empty Capsule Hopper
   
2. Powder Hopper
   
3. Pnematic system to operate the Powder Hopper
   
4. Control Panel for capsule loader & vacuum pump
   
5. Automatic closing system
   
6. Digital Counter
   
7. Two way CAM to controlthe stroke of the air cylinder to operate the powder hopper

Technical Specifications

OUTPUT 15,000 CAPSULES PER HOUR NOs. OF HOLES IN THE FILLING RINGS SIZE '0'        - 360 SIZE '1', '2', '3',  & '4'    - 420