Khosla Machines Pvt. Limited

We specialize in the fabrication of an industrially verified range of horizontal form fill seal machine for soap (Finseal-11S) that works of the principle of horizontal form, fill and seal. Used for wrapping regular and guest size toilet soaps, laundry soap and detergent bars, these machines utilize heat sealable material like BOPP or laminates for packaging. Delivering long term performance and reliability, these machines are operated in the following manner: • Soap is placed on flat belt conveyor either manually or by link up conveyor • It is then transferred to the infeed lug conveyor of the machine • Infeed conveyors then pass on soap into wrapping film which is formed into a tube by a forming folder • Three sets of rollers make the bottom • Cross sealing and cutting knife separates the packed soaps The salient features of this range are as follows: • Link up of machine to plodder/stamping machine possible • Individual packs or chain packs • Two or more soaps can also be inserted in one pack (depending on size) • Provided with an autofeeder Standard Features • Soaps transporting surfaces are made of stainless steel • Flat belt conveyor infeed with Transfer Unit • three pairs of rollers form the long seal • Axes of rollers can be tilted for best results • Torque slip clutch to prevent damage in case of accidental jams • Low voltage heaters for safety • Individual temperature controls for heaters • Print registration unit for printed wrapper • Heavy distortion-free cast structure Optional Features • Date Printing unit • Variable speed drive (AC frequency control) • Castors for mobility of machine Following are the specifications of these machines: • Dimensions (L x W x H) of product: Max of 140 x 65 x 60 and min of 40 x 25 x 5 (Can be customized) • Speed: Up to 120 PPM • Power: 2.5 KW, 440 V, 3 Phase, 50/60 Hz

Our wide variety of wrapping machines encompasses a qualitative gamut of like detergent bar wrapping machines that is used in wrapping bar soaps, bath soaps, shaving soaps, savon, laundry detergents and soaps, hotel soaps and many others. Exhibiting high speed and productivity at low maintenance cost, these wrapping machines offer better link ability owing to their principle of operation that is mentioned below: • The bar / soap is fed onto the auto feed conveyor either manually or by an intermittent conveyor (not part of machine) \ • It is then transferred to the in-feed conveyor at right angle • Then, it passes through the cut off unit • Soap indexes through 180 degrees and passes through folding assembly • Side folds are made in the assembly • It then passes through heater section where its center and sides are sealed • Flat or edge way delivery is done using collator unit for easy handling/boxing The details of this range are mentioned below: Salient Features • High speed operation of 170 tablets per minute • Auto feed Conveyor provides attention free linking with cutting machine /stamping machine to match speed of production • Gentle handling of soap • Timing belts allow maintenance free operation • Double wrapper spool holders save reel change-over time • Spool holders integrated with “wrapper-break-machine-stop” interlock • Automatic centralized lubrication new of machine taking care of all moving mechanisms and splash lubrication of critical mechanisms • Simple to maintain "no-packet-no-wrap" interlock • Top and side heaters with Cooling Plates for reliable sealing at high speeds • P.I.D Digital temperature controllers for all heaters (separate front and rear side heaters) • 50V new heater controls for operator safety • Worm drive for accurate print correction • Optional collator unit new for stacking soaps edge way for easy handling/boxing • Completely guarded drives • All parts in contact with soap are either stainless steel or coated with Teflon. Food grade quality conveyor belt Optional features • Packing Date Printer • Flexible In-feed Conveyor to suit plant layout • Cutting Tables, Conveyors for discharge • Conversion Parts for size change • Erected soap delivery for easy placement in cases Specifications • Dimensions (L x W x H) of product: Max of 175 x 65 x 40 mm and min of 65 x 35 x 24mm (Subject to customization) Wrapper • Material: Paper / Poly / Hotmelt Lamination • Max Dia: 400mm • Core Dia: 70 mm • Machine Weight: 1200 Kgs. Approx. Electrical • Supply Voltage: 3 Phase 220V, 50 HZ • Motor: 2HP, 220V, 3 Phase • Heater: 3.3 KW • Speed: Up to 160 PPM / Infinitely Variable

Widely used for the wrapping and over-wrapping of toilet soaps, detergent bars, bath soaps, shaving soaps, laundry detergents and various other types of soaps, our range of toilet soap wrapping machines (Wrapper 4000T) is widely appreciated for its link ability and high productivity. Our wrapping machines deliver high speed at easy maintenance as it operates on the following principle: • Soap is manually or mechanically fed into the auto feed conveyor (by an intermittent conveyor which is not part of machine) • Then, it is transferred at right angle to the in-feed conveyor and passes through the cut off unit • Soap indexes through 180 degrees and passes through folding assembly • Side folds are made in the assembly • It then passes through heater section where its center and sides are sealed • Flat or edge way delivery is done using collator unit for easy handling/boxing The salient features of this range are as follows: • Machine uses maximum continuous movements and no cams that help in high speeds (170 tablets per minute) • Auto feed Conveyor provides attention free linking with cutting machine /stamping machine to match speed of production • Gentle handling of soap • Easy for changing the size • Timing belts facilitate maintenance free operation for longer time • New design cut off unit for high speed cutting of wrapper to length • Automatic centralized lubrication for all moving mechanisms and splash lubrication of critical mechanisms • Simple to maintain "no-packet-no-wrap" interlock • Top and side heaters with Cooling Plates for reliable sealing at high speeds • P.I.D Digital temperature controllers for all heaters (separate front and rear side heaters) • 50V new heater controls for operator safety • Worm drive for accurate print correction • Optional collator unit new for stacking soaps edge way for easy handling/boxing • Completely guarded drives • All parts in contact with soap are either stainless steel or coated with Teflon. Conveyor belt is of food grade quality Optional features • Cold glue sealing system • Packing date printer • Flexible in-feed conveyor to suit plant layout • Cutting tables, conveyors for discharge • Conversion parts for size change The specifications of our toilet soap wrapping machines are mentioned below: • Dimensions (L x W x H) of product: Max of 175 x 65 x 40 mm and min of 65 x 35 x 24mm (Subject to customization) Wrapper • Material: Paper / Poly / Hotmelt Lamination • Max Dia: 400mm • Core Dia: 70 mm • Machine Weight: 1200 Kgs. Approx. Electrical • Supply Voltage: 3 Phase 220V, 50 HZ • Motor: 2HP, 220V, 3 Phase • Heater: 3.3 KW • Speed: Up to 160 PPM / Infinitely Variable

We are instrumental in offering our clients with high speed toilet soap wrapping machine (Wrapper 6000T) that is known for its high speeds, low noise and better quality. Used for wrapping toilet soaps with twin layers, the wrapper 6000T offered by us • Double layered packing of card stiffener and outer wrapper • Outer wrapper of the final packing is heat sealable and the end folds are envelop-type • Soap is fed on flat belt conveyor for bringing it to vacuum pick and place unit after taking a right angle turn • It is then placed on twin belts with lug pushers • Leg pushers push the soap by vertically fed stiffener and wrapper • Rubbing of soap with any stationery surface is avoided with utmost care • The partially wrapped soap is rotated by 180 degree • It is then moved by a gripped conveyor to complete the final wrapping with folding and sealing • Wrapped soap is placed vertically (optional) on a flat belt conveyor The details of this range are mentioned below: Features • High speed operation of up to 220 tablets per minute • Complete linkage with soap stamping machine • Vacuum pick and place with continuous rotary motion • 4 Axes servo controlled wrapper/ stiffener feeding and cutting • Quick timing and setting for different soap sizes through PLC control • Gripped discharge conveyor for tight packing • CE compliant stainless steel/ transparent guarding • In-line discharge • Double spool holder for wrapper and stiffener • Automatic centralized lubrication • Optional collated discharge Advantages • Extremely gentle handling of product • High speeds • High quality packing • Low noise • Quick size change • CE compliant safety guarding. • Servo controls by Rockwell Automation • Imported instrumentation • Low voltage controls and heaters for operator's safety Specifications • Dimensions (L x W x H) of product: Max of 120 x 65 x 45 mm and min of 65 x 35 x 13 (Subject to customization) Wrapper • Wrapping Material: Paper / Poly / Hotmelt Lamination • Max Dia: 400mm • Core Dia: 70mm • Stiffener: Card Paper / Poly Laminate • Speed: Up to 220 PPM (Infinitely Variable) • Machine Weight: 1800 Kgs. Approx. Electrical • Supply Voltage: 3 Phase 220v, 50 Hz • Control Voltage: 24v Dc • Motor: 2hp 3 Phase • Heaters: 3.3 KW 55v • Four Axes Servo Control By Rockwell Automation • Air Consumption: 120 LPM At 5 Bars Optional Specifications • Flexible infeed conveyor to suit plant layout • Conversion parts for size change • Linkup with automatic banding machine ABM 1100