Biomass Shredders

The best suited machine for shredding ‘Low Density Bio-mass & Agricultural Residue’ like stacks of cotton, chilli, red gram, cane trash in bundled or loose form, coconut shells, coconut and palm tree fronds, (EFB) 'empty fruit bunches' of palm oil,  and the like with an output of 6-10 tons per hour. Mechanized loading reduces the manual effort in loading while improving the productivity by 50% i.e. 10-15 tons per hour. The size of the chip is suitable for both traveling grate and FBC boilers. Mechanism is incorporated for compaction of the bio-mass in two stages, while it passes through the tapered ‘Press-Feed Conveyor’ and heavy press-feed rolls weighing 780Kgs. These press feed rolls control the movement of feed stock into the machine. The 1700 kgs of rotor is made out of heavy steel sections and is 990 mm wide and 920 mm dia with 6 fly knives and 2 bed knives giving 9600 cuts per minute. The machine is equipped with a 6 meters of low height in-feed conveyor for easy loading and 5 meters of shrouded discharge conveyor with a heaping height of 2.5 meters. A two piece Bed knife support plate will act as a mechanical fuse in case of overload or ingress of foreign material. The machine is built with a screen with specified aperture underneath the rotor for regulated chip size.  Witness a demo of the machine at the following link..

http://www.youtube.com/watch?v=6sziFLDmte4

Cane trash shredding

http://www.youtube.com/watch?v=vBE8GGwzwvA

Look into the attachment for specifications

Suitable for shredding odd sized agro residue like palm bunches, coconuts, bark and edge slices from timber with a capacity of 3-4 tons per hour. The machine is equipped with a specially designed feeder with slat chain conveyor. The dancing feed roll equipped with the feeder unit will drag odd sized material into the chipping zone. The feed stock is further held at the point of cutting by another pair of rolls for efficient processing. The feeder is further attached with a 6 meters length of in-feed conveyor for ease of loading the feed stock. The discharge chute of 2.5 meters heaps the material upto a height of 2 meters. The whole machine is mounted on a skid on which the feeder gear box and motor, main drive motor and the feeder are mounted. This feature facilitates the operation of the machine without any foundation and makes the semi-permanent installations easy and simple. The main rotor is driven by a 30 HP motor and the feeder, along with in-feed conveyor, is driven by a 5 hp motor. By increasing the capacity of the main drive motor, the output can be increased.
WITNESS MACHINE DEMO AT 

http://www.youtube.com/watch?v=1ZafkTLhbT8

A Multi purpose Shredder, versatile applicability, with best of the features needed for bio-mass shredding application. Can process a wide range of biomass like Stacks of cotton, chilli, red gram, jute, coconut fronds, tender coconuts, coconut peels/husk, plywood waste, saw mill timber waste and the like. Easily convertible to mobile model. Single prime mover – Motor/Engine/PTO 30-40 HP. Discharges material directly into truck. 3 mtrs infeed conveyor for easy feeding. Screen underneath rotor, with 2^nd bed knife for rechipping gives Good chip size of 12-30 mm @ 1.5 to 3 tons output/hr output.

Watch video at http://www.youtube.com/watch?v=dg8CvZtv-vI