Kishirsagar Auto Private Limited

cane feed control system means to regulate the cane carrier speed according to the crushing rate . It is useful to maintain continue & proper feeding to milling tandem & avoid the jamming due to un even feed rate system consist to measuring the load on cane carrier at various point such as cutter, chopper, leveler, fibrerizer, first mill with the help of ct (in case of ac/dc motor) or pt pressure transmitter. (in case of steam turbine, hydraulic drive) as well as to measure the level of prepared cane (mat level), & downey shoot level

In this type of boiler water is out side the tube & fire is inside of the tube This type of boiler is very low efficiency. It is used for low Pressure & minimum flow

we have measured the level of receiving tank by installing of level transmitter & outlet raw juice flow with the help of magnetic or mass flow meter . Above two signal are feed to microprocessor based pid controller, which campers the level as well as flow of raw juice with the set point & it generate error signal to the pneumatic control valve or frequency drive (for raw juice pump)to avoid overflow of receiving tank & dry running of raw juice

The vibro screen is a circular vibrating screen; the motivation is through a motor with a double extended shaft, fitted at both ends with eccentric weights. The whole drive assembly is mounted on a circular base by rugged springs, which allow the unit to vibrate freely, at the same time the spring prevents transmitted vibration reaching the floor area on which the machine stands. Material is feed from top over size material is separated by the vibration of the screen; small size material is passes through desired mesh screen. Top & bottom weight adjustment gives the variations in vertically or horizontally.

In this system we have to measure load on last mill with
the help of CT (in case of AC/DC Motor) or PT (in case of
Steam Turbine/ Hydraulic drive) & water is measure by
The Water Flow Meter & all above input are feed to
Double loop microprocessors PID Controller.
Controller is calculating with input & set point.
On the controller’s output Control valve will be operating & you will find the actual result as per you get.

Sampling unit is connected to molasses conditioner or sugar melter with necessary fixing arrangement. Brix sensor is installed at distance "h". It represents the head in inches of water column for which the brix transmitters adjusted ( or conductivity type brix sensor ). For example, the Brix measuring column is filled with water or liquor at zero degree brix. The pressure produced on the brix sensor (Pressure transmitter) will be the same as the density of molasses or liquor. Brix controller compares the measured brix with set brix and controls the molasses-diluting valve. In second loop, temp. of the brix is measured &controlled by simple temp. control system. It senses brix temp. And controls steam valve.

High pressure & high temp. steam is used to rotate
prime movers like mill turbine, power turbine etc.
But latent heat is required for the boiling purpose
because enthalpy in saturated steam is always
more in saturated steam than superheated steam.
Generally 1 kg /120 0c; 3 kg /135 0c; 7 kg /165 0c;
PR systems used in sugar factory. PR system is
operates on pneumatic controller, control valve.
Process signal given to pneumatic Controller. Desire
pressure can be set on controller, It operates on 20 psi,
and output air signal is 3 to 15 Psi is used to pneumatic
control valve.

Several Type of equipment that is used in the chemical industry has an unfired pressure vessel as a basic component.
Such units are storage vessels, kettles, distillation columns, heat exchangers, evaporators, autoclaves etc,

A compressed air dryer is a device for removing water vapor from compressed air. Compressed air dryers are commonly found in a wide range of industrial and commercial facilities.

The process of air compression concentrates atmospheric contaminants, including water vapor. This raises the dew point of the compressed air relative to free atmospheric air and leads to condensation within pipes as the compressed air cools downstream of the compressor.

In supplication process accurate lime mixing with respective to the pH of juice is necessary, to fulfill the above requirement, following parameters are monitored & controlled.

it is consist specially designed three compartments , Sulphur MELTER is fabricated in Mild steel. Steam coils are providing with sufficient heating surface area to melt the raw sulphur quickly . In first compartment raw sulphur is melted & imputes are settled down it passes from fist compartment to second compartment to third by overflow through screen in last or third compartment molten sulphur is kept in controlled temp. To avoided the jamming the pump.

the KSHIRSAGAR series DP ( Pressure Swing Regenerative ) Heatless desiccant dryers are the result of extensive design and prototype testing. They provide a consistent Dupont with minimum purge air usage and pressure drop while optimizing service life.

Separation of molasses from masseuse is depends on the inlet MASSEUSE temp. To obtain this, it is recommended that the system should be installed in between pug mill & 'C' centrifugal m/c. Co-efficient of heat transfer ratio increases under vacuum as well as vapor to liquid compare to the liquid (hot water) to semi solid (MASSEUSE). Above principle is used in instant heater instate of liquid to semi solid in this energy saving Instants heaters self generated low temp. vapor produce in the small heater, which is called VAPORIZER. THERMIC FLUID OR CONDENSATE WATER is filled in vaporizer & low temp. vapor are generated using steam. Produced vapor gets condensed after heating the MSSEUSE, condensate line of vapor connected at the bottom of the VAPORIZER, so same condense used. It saves the THERMIC FLUID. On control system side temp. of vapors measured with the help of temp. sensor & measured signal feed to an electronic temp. controller, it compares the actual temp. of vapor with set point. Output of the controller actuates the solenoid valve to operate pneumatic steam valve. This arrangement is kept under vacuum & avoid the inversion of sugar.