Komal Engineers And Consultants Private Limited

Komal Engineers aluminium grating has grown from what was an option to mild steel products catering to different environment requirements, to a product that offers a distinctive and versatile design element now featured on a number of leading edge projects. It provides access to a building while being integrated into the overall design of the building.

The D.T. consists of a vertical cylindrical vessel with horizontal jacketed compartments i.e. Double Bottoms and a central rotating vertical shaft on which blades are mounted to sweeps in each compartment. The Material to be desolventised and toasted is fed in to the top compartment of D.T and heated with open steam.

Open steam condenses a lot of moisture in the material at the same time evaporating the solvent. The moisture up to 14 to 15% is condensed. The material then flows to lower compartment. In lower compartments the material is gradually heated to 115 to 120° C thus evaporating all the solvent, cooking the material and driving away extra moisture. The cooking in presence of moisture destroys undesirable enzymes. The resulting high temperature toasts the material. The solvent and water vapors from various compartments are led first to a dust catcher wherein they are scrubbed with hot water spray to remove fine dust and then led to a condenser to condense the vapors. The desoventised and toasted meal from bottom-most compartment discharges into a reddler conveyor.

Bucket elevators are designed to move flowing powders or bulk solids vertically. Bucket elevators use an endless belt or chain and have a series of buckets attached to it. Bulk material is spread into an inlet hopper. Buckets (or cups) dig into the material and convey it up and over the head sprocket/pulley, and then throw the material out a discharge throat.

Centrifugal bucket elevators are used to convey all free-flowing, powdered bulk solids such as grains, animal feed, sand, minerals, sugar, aggregates, chemicals and more. They operate at high speeds, which throw the materials out the buckets into discharge throats by centrifugal force.

Komal Engineers and Consultants manufacture the Furnace Roller and bracket for better performance during the operation. We are also instrumental in developing the spare parts for industrial furnaces. Our furnace roller are made of Stainless Steel grade SS 316.

We are offering M.S., S.S. 304 and GI nipples in varying lengths as per the specifications of the clients. Our Nipples are made of high quality pipes and stringent checks are carried out before the dispatch of the consignments. Normally these nipples are threaded with ½” BSP thread in 15 mm length. These Nipples are used for inlet and outlet connection in water tank with valves.

Komal engineers and consultants develop the plastic injection moulds as per the customer requirement. We use latest CAD/CAM/CAE and Mould Flow technology to design the moulds and latest CNC and Manufacturing technology to develop the moulds for utmost performance and lifecycle. We manufacture Two Plate, Three Plate and Hot Runner Moulds as per requirements. Our moulds are made with high quality graded material for maximum lifecycle and quality performance.

After development of these moulds, we also take the production order for these parts and the same moulded at our associated organization on continuous basis. Our Quality Assurance Department assures the quality of moulded parts.

Our precision Engineering machined parts are made as per customer specifications and requirements. Our vast engineering and process experience help us to deliver the quality products at competitive rates. These Engineering parts are precisely machined to meet the customer specifications. These are mainly made of Mild Steel, Stainless Steel, Aluminium, Brass and Copper.

This conditioning procedure is vital to the pre-treatment of most oilseeds and consists of a heating of the seed with an adjustment in the moisture content. The reasons for cooking are complex and not applicable for all seeds but the following points should be noted:

• Adjustment of the natural moisture content of the seed for optimum extraction
• To decrease the viscosity of the oil to allow it to flow more readily in the extraction process
• To complete the rupturing of the oil cells initiated in the breaking and rolling stages which is partially achieved by removing moisture
• To coagulate the protein in the seed which renders the oil separate from the seed without losing the proteinacous solids
• To sterilize the seed and stop enzyme action responsible for bacterial growth and possible mould formation
• To detoxify undesirable seed components which would render the cake unusable (e.g. gossypol in cottonseed) for animal feed purposes
• To fix certain phosphatides in the cake or meal and lower subsequent oil refining.

Screw conveyors have been a popular material handling mechanism. Screw conveyors are used horizontally or at a slight incline as an efficient way to move semi-solid materials. It usually consists of a trough containing either a spiral coiled around a shaft, driven at one end and held at the other, or a Shaftless Spiral, driven at one end and free at the other. We manufacture Screw Conveyor up to 1500 mm dia screw manufactured in MS and stainless and steel material in horizontal, inclined and vertical position. We also manufacture jacketed screw conveyor to maintain temperature inside the conveyor.

We manufacture a wide range of sheet metal pressed and fabricated parts for diverse industries made of Mild Steel, Galvanised Steel, Stainless Steel and Aluminium as per customer specification ranging from 0.5mm thickness to 16 mm thickness. Our pressed components are fabricated as per the technical specification. We always value add to the customer current process and products by adding our technical and engineering input, which inturn helps either in product development or in process development. We are specialized in Blanking, piercing, bending, progressive, forming, compound, combination, drawing and trimming dies. We are having incoming quality control inspection to check the raw material and bought out items to meet the customer requirements start from the beginning. We already set the Inprocess quality checks to control the quality during the process stage. And finally before packing and dispatch we check the parts as per customer specification thus we always meet the customer stated and required specifications. Our products are galvanized, zinc plated, blackodized and powder coated as per customer need.