Koncherry Coir Factories Private Limited

The manufacturing facilities of The Koncherry Coir Factories cover an area of 100,000 Mt. Sq. with a build up area of 75, 000 sq. Mtr.Koncherry coir factories is the only carpet manufacture in India with the facility to manufacture polypropylene yarn.Koncherry’s factories are fully equipped to undertake in house production with handlooms, semi automatic powerlooms and fully automatic jacquard weaving machine. Production Process:Yarn is sourced directly from mills/dealers and dyed in our unit where we have facilities for manual, machine dyeing and lab testing. The yarn is then issued to the weavers. The stitching and finishing work is done in our units, which is equipped with imported machines. The finished products are thoroughly checked and packed as per international standards. Koncherry’s experienced and qualified technical teams supervise every stage of the production process. All through, we have endeavored to achieve complete integration so as to keep a close check on quality and cost efficiency.
In-house facilities include:
 Yarn Spinning
 Weaving and Tufting
 Semi Automatic Power Looms & fully automatic jacquard looms
 Fully Mechanized Dye House
 Stitching & finishing on imported stitching machines
 Custom Designing and Development
 Special facility for printing on Rugs, Door Mats
 PVC Tufting
Koncherry is setting up a sophisticated manufacturing facility at the KINFRA Textile Park, Kakkanad near Kochi. Additionally, a new and advanced factory is fast nearing completion at an Industrial Park in a neighbouring state.

Allied Concerns
Koncherry International
Imperial Coir Yarn Trading Company
Effluent treatment:
Our effluent treatment plant was awarded the best in Kerala by the Pollution Control Board among Small Scale Industry segment. A new facility for Reverse Osmosis is being commissioned.

At Koncherry, our striving for excellence has not been without its rewards.
Here are some of them:

• National Award for the Best Export Performance in Coir Products for the year 1994-95 from the Hon. President of India.
• Certificate of Merit from the Kerala State Pollution Control Board - on Securing First Place among Small Scale Industries in making substantial and sustained effort in Pollution Control in 1999.
• Coir Board Award for First Position in the year 1998-99 for Research & Development Efforts in Product Development and Product Diversification.
• Excellence Award - from the Indian Council for Small and Medium Exporters, 1998.
• Coir Industry Award constituted by the Coir Board, Ministry of Agriculture, Government of India, for the years - 1994-95, 1995-96, 1996-97, 1997-98, 1998-99
• Numerous awards in appreciation of Quality and Timely Delivery from leading Customers.

We presently employ more than 23,000 personnel directly and indirectly. We are second to none in design and quality of mats, matting and rugs.

Koncherry has always given prime importance to innovation, pursuing quality uncompromisingly. Over the years, we have garnered a reputation for superior design, quality workmanship, personal service and timely delivery.We are a socially responsible manufacturing concern and use eco-friendly dyes in all the products that we manufacture. Our quality checks are some of the most stringent in the industry. Our dedicated, quality-oriented professionals ensure flawless products at every stage. Furthermore, thorough attention is paid to deliver our products in world class and eco-friendly packaging.

Research and Development is a continuous process at Koncherry. We have made considerable progress in innovative utilization of natural and synthetic fibers, new product development and utilization of new environmentally friendly materials. Our research has widened the scope and versatility of manufacturing operations.

Research is also conducted into new fiber composites and blends for improving existing materials. Our aim is to find better ways in which to give both domestic and international consumers the benefits of superior quality products – made by Koncherry.

Koncherry’s experienced and qualified technical teams supervise every stage of the production process. All through, we have endeavored to achieve complete integration so as to keep a close check on quality and cost efficiency.