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Concrete Admixtures K CRETE SPDESCRIPTION K CRETE SP is supplied as brown liquid based on sulphonated Napthalene for formaldehyde condensates. The powerful dispering action of superplasticiser can be used in many ways to obtain dense, high strength durable concrete (M350, M400 and M450). The high water reduction upto 30% make K CRETE SP ideal for use in precast concrete where high early strength are of paramount importance. K CRETE SP is chloride free. Increased Work Ability : K CRETE SP when incorporated in concrete mixes increases the workability without addition of water thus leading to easy placement and finishing without the risk of segregation and bleeding. Increased Strength : K CRETE SP can be used to reduce upto 30% water for a given workability leading to increase in early and ultimate strengths. Such high early strengths and early stripping of form work lead to increased productivity on precast concrete and the production of high strength concrete without increasing cement content. Advantages :
Purpose : To produce high strength concrete and flowing concrete without addition of water. Enables high water reduction upto 30% leading to high early and ultimate strength . Ideal in precast concrete works. Product : To produce high strength concrete and flowing concrete without addition of water. Enables high water reduction upto 30% leading to high early and ultimate strength. Ideal in precast concrete works. Dosage & Packing :
Typical Properties : Physical state: Brown liquid, specific gravity:1.16 at 27oC, Chloride content: Nil as per IS 456 and BS 5075Air entrainment: Less than 1%additional air entrained. K CRETE SP can be used in mortar qrouting of prestressed wires. The normal dosage is 0.30-0.6 ltrs per 50kg cement. However, higher dosages can be used upto 0.8 litres with suitable changes in the mix especially sand to avoid segregation if no water reduction is made.Over dosing upto double the normal dosage levels may lead to retardation of settings times and may tend to segregrate and produce ultra fluid concrete. Handling Precautions : K CRETE SP is non toxic. However, splashed on the skin should be washed well water and if contact with eye occurs, wash well with water and seek medical advice. Storage Life : Minimum one year if stored below 50oC in original sealed containers. If allowed to stand sound for a long time, container should be stirred well before use. |
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| Repair Adhesive We manufacturing a wide range of Repair Adhesive (Jaifix Ta Std Ceramic Tile Adhesive). Our wide range of Repair Adhesive is manufactured as per the specific requirements of our clients. Benefits :
Product : Prepacked Cementitious tile adhesive which ensures excellent bond on concrete, plastered and even on ceramic and mosaic tile surfaces. JAIFIX TA STD ensures perfect watertightness. Packing & Coverage : 25 kg HDPE bag. 25 kg of JAIFIX TA STD will cover 5 to 8 m2 with recommended thickness 3 to 4 mm. Description :
Surface Preparation : All surfaces must be sound and thoroughly cleaned before JAIFIX TA STD is applied. All traces of greases or oil must be removed with FM Degreaser. All loose particles of mortar and points must be physically removed. Surface : JAIFIX TA STD can be applied directly on concrete, cement screeds, cement, lime mortars and existing tiles. Mixing : JAIFIX TA STD should be mixed with water in the ratio of 3:1 by volume. Water can be reduced or increased slightly to increase required consistency. A slow speed drill fitted with a suitable mixing paddle is recommended. Hand mixing may be allowed if drill/paddle is not available. Finishing : Remove excess adhesive with a damp both before material has set. Joint grouting may be commenced 24 hours after tiles have been laid. Shelf Life : JAIFIX TA STD is non-toxic. However, splashes on the skin should be washed well with water and in contact with eye occurs, wash well with water and seek medical advise. Technical Service : While new advances and changes will take place one thing will never change is quality andmeeting special needs of customer. We are eager to work with you in development of new product and solve your problem. | |||||||||||||||||||
Plastering Mortar Our wide range of Plastering Mortar is manufactured as per the specific requirements of our clients. It is widely used in construction industry as it is known to provide desired hardness to the structure that they are applied to. Further, these are also provided to remove unwanted substances in metal production. K5 READYPLAST RC Description :
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| Protective Coatings We manufacturing a wide range of Protective Coatings (Kcoat). These are highly adhesive pigmented, elastomeric, protective and decorative, anti-carbonation coating for exterior & interior. Description : KCOAT is an anti-carbonation coating based on acrylic co polymers. Applied as a liqid it cures to form a durable, protective, waterproof membrane. It is a single component coating suitable for application by brush or roller. Uses : Highly recommended for exterior use on all types of plaster and concrete surfaces. Excellent weather resistant and has high scrub resistance. Can be applied directly on new and sound surfaces. To provide a smooth decorative durable coating for concrete and masonry surfaces. Two coat application is recommended. Technical Data : CHEMICAL RESISTANCE : Resistance to spillage of diesel, sewage, mild acids and alkalis. WATER ABSORPTION : < 1 % CARBOND DIOXIDE DIFFUSION : 6,90,000. EFFECTIVE BARRIER TO CO2 : > 50 m. COLOURS : Available in various colours. Coverage : Theoretical spreading rate : Dry film thickness 50 – 100 micron will give 4 – 4.5m² / kg. : Wet film thickness 75 – 150 micron Application Surface Preparation : All loose material, including loose plaster, cement deposits, old paint, dust etc. must be thoroughly removed. Chalking and porous substrates with high absorption. Priming : On old or porous surfaces, ensure that the substrate is sound and dilute 2 parts of KCOAT to 1 part of water and prime the surface. When it is tacky or touch dry (i.e after 1/2 to 3 hours), apply KCOAT on the primed surface. Application : Stirr the material in the container thoroughly and spread evenly with a brush, roller or airless spray. Avoid application during rainy weather. In hot, dry weather, dampen unpainted surfaces with water to prevent KCOAT drying out too rapidly. carbonation coating a two coat application (200 microns DFT) is recommended. Storage : The product should be kept in well ventilated place, protected from heat and direct sunlight. Containers must be kept tightly closed. Packing : Available in 1, 5 & 20 kg. plastic bucket. Note : All information is given in good faith on the results gained from experience and tests. However, all recommendations or suggestions are made without guarantee since we don't have any control on site conditions and its uses on site conditions and its uses. | |||||||||||||||||||
Surface Treatment We provide Surface Treatment (K5 Shutrelease RU) which is solvent based chemical Mould-Release Agent. Description : K-5 SHUTRELEASE RU is a specially formulated blend of mineral oils and chemicals having release properties, which are superior to those of conventional mould oil. The chemical react with the alkali in the concrete to form a thin water repellent skin on the surface of the mould, thereby enabling easy stripping from concrete and protects steel and wooden formwork. K-5 SHUTRELEASE RU is supplied as a pale straw coloured, ready to use liquid. It reacts with the alkalis and water at the interface of the concrete and formwork to produce a thin film of lime soap, which breaks the bond enabling the formwork to be readily stripped. Excellent "off form" finish- produces a clear reproduction of formwork texture and sharp concrete feature. Properties : SPECIFIC GRAVITY: 0.83 ± 0.2 at 30OC SERVICE TEMPERATURE: Suitable for use with steam cured concrete. FORMWORK SURFACES: Equally effective on wood or metal moulds and shutters. NON-STAINING: Does not stain concrete and can be used safely with white cement to ensure good finish. Application Instructions PREPARATION OF NEW MOULDS: No preparation is necessary but if extensive re-use of Timber moulds is envisaged, it is advisable to protect all new surfaces with K-5 SHUTRELEASE RU. For used moulds, all traces cement must be removed together with any surface deposits of previous oils. Coating : K-5 SHUTRELEASE RU can be applied by brush, sponge or conventional mould oil-sprayer. Features :
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| Industrial Sealants Our wide range of Industrial Sealants (K Polyseal G ) is manufactured as per the specific requirements of our clients. It is a Two Part Gun Garde Polysulphide Sealant Description : KPOLYSEAL is a two part gun grade joint sealant based on a liquid polysulphide when mixed together, cure to form a fairly stiff rubber like material. It forms a tough, elastic and flexible rubber like seal Accommodate continuous and pronounced cyclic movement, expansion and contraction. Excellent bonding adhesion to most common substrates, by use of recommended primers. Highly durable, remains unaffected by UV rays, ozone and weathering conditions. High resistance to ageing influence, water, saltwater, acids, 10% alkalis, vegetable, lubricate coating oils and fuels. Resistance to bio degradation prevents the growth of fungus and micro-organism, slip resistance. Conforming to BS 4254 Uses :
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Application Instructions : Mixing : Mix Hardener in to the Base container, it is preferable to use a slow electric mixer with suitable stirrer with the speed of less than 300 RPM. Ensure thoroughly mixing till a uniform color (GREY) is obtained. Application : Prior to the application of the sealant, all surface must be cleaned and dried and primed with KPOLYSEAL PRIMER. After the primer is applied, it has to be relatively dry before a sealant can be applied. Deep joints should be back filled with a non retting backup material to which the sealant does not adhere eg. Closed cell polyurethane foam, which should be tampered into the joint to the required depth. Joint Size : POLYSEALmay be applied to joints between 5 to 50mm wide. Joint for subjected to cyclic movements should be designed for an optimum width/depth ratio of 2 :1. Minimum joint depths are : 5 mm for metals, glass and other non-porous surface. | |||||||||||||||||||
Waterproofing Systems Our wide range of Waterproofing Systems (K5 Aquaguard A ) which provide water proof coating widely used in construction industry. Application Instructions Surface Preparation : Substrate must be sound, clean and free from loose particles or laittances or contamination and preferably be wire brushed. Where cracks are present, cracks must be treated first depending on the type of crack. Mixing : Pour liquid in to suitable clean containers. Then slowly add powder while stirring with a mechanical mixer, carefully mix K5 AQUAGUARD A for a few minutes making sure that no powder remains stuck to the sides or the bottom of the container. Keep stirring until a perfectly homogenous mix is obtained. Use a low speed mixer for this operation to avoid much air being dragged in to the mix. Application: The prepared surface must be thoroughly wetted with water for absorption and excess water to be removed. Apply mixed K5 AQUAGURAD A by brush at a maximum thickness of 1 to 2 mm per layer. The second coat must be applied when the previous one is dry (after 8 – 10 hours.) The mixed material to be used with in 20 minutes. Packing & Coverage: 18 kg powder 10 ltr. liquid will cover 16.5m2to 25 m 2 9 kg powder 5 liquid will cover8.25 m2 to 12.5 m2 Shelf Life: 9 months storage life when stored in original unopened container at between 5 ºC to 45 ºC in a dry and shaded place. Health & Safety: K5 AQUAGUARD A is non-hazardous. It should not be swallowed or allowed to come into contact with skin or eyes. Suitable protective goggles and gloves should be worn. In the case of contact with eyes, rinse immediately with plenty of water and seek medical advice. If swallowed, seek medical attention immediately, do not induce vomiting. Note: All information is given in good faith on the results gained from experience and tests. However, all recommendations or suggestions are made without guarantee since we don't have any control on site conditions and its uses.
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| Repair Mortar Our wide range of Repair Mortar (K Screed Micro) is manufactured as per the specific requirements of our clients. It is widely used in construction industry. Benefit :
Description : K SCREED MICRO is supplied as a ready-to-use, blend of dry powders which requires only the site addition of water to produce a free flowing, non-shrink repair micro concrete. The materials is based on Portland cements, graded aggregates, fillers and additives which impart controlled expansion characteristics in the plastic state while minimising water demand. The low water requirement ensures high early strength and long-term durability, For larger repairs, the mixed K SCREED MICRO may be modified by the addition of 12 mm clean, graded, saturated, surface dry aggregates at site. Surface Preparation : The unrestrained surface of the repair must be kept to a minimum. Defective concrete surface must be cut back to a sound base. Smooth surface should be mechanically roughed. Corroded reinforcement should be exposed around its full circumference and remove all loose scale and corrosion deposits. Apply one coat of SAFECORE R to the exposed reinforcement. If any discontinuity in the applied film is noticed, one more coat has to be applied. The concrete substrates should be saturated with water. Prior to immediate placing. Free water should be removed and prime the substrate using K BOND EP, a slow setting epoxy bonding aid. K BOND EP shall be applied on dry substrate. Formwork : Formwork should be leak-proof when subjected to hydraulic pressure imposed by the micro concrete will be fabricated and erected where necessary, provision will be made for air vents to prevent air entrapment, drainage outlets for presoaking. Formwork should be coated with SHUTRELEASE, mould releasing agent Mixing And Placing : Care should be taken to ensure that K SCREED MICRO is thoroughly mixed. K SCREED MICRO mix in suitably sized drum with a torque (400-500 RPM) rotary drill fitted with a mixing paddle. Where the addition of graded aggregate has been specified it should be added after the water and K SCREED MICRO are properly mixed. PLACING : The mixed material should be placed immediately. If placed by pump, standard concrete pumping should be followed. Curing : Curing should start within 2 hours and minimum curing time should same as that for concrete (7 days) as a cementitious material. Low temperature: In cold conditions down to 15 Properties : The following test results were obtained at different water/powder ratio. Expansion (unrestrained) 0.8% by volume Fresh wet density 2200 Kg/m3 Packing : 25 Kg bag. Shelf Life: K SCREED MICRO has a shelf life of 6 months. | |||||||||||||||||||
Concrete Curing Compounds We have been able to meet the ever increasing requirements of construction industry by manufacturing a wide range of Concrete Curing Compounds. These are highly adhesive and are available in excellent packing to ensure a long shelf life. KCURERESIN BASED CURING COMPOUND Description:
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| Industrial Flooring System K5 STONE HARD is designed to ensure improved durability in applications where the floor is subjected to medium and heavy traffic and where a non-dusting surface is required. It will improve and enhance performance of all concrete floors. Typical Application :
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Abrasion Resistance : K-5 STONE HARD has been tested with FUNDITOR ABRASION MACHINE using Silicon Carbide Wheels. The sample was tested for 10,000 revs. at a fixed speed and the amount of wear assessed by measuring the depth of the groove by abrasion wheels at four points around the perimeter. The results shows that K-5 STONE HARD improves the abrasion resistance compared to grano by over 200%. Compressive Strength : The K-5 STONE HARD cubes when tested for compressive strength have typical strength of over 800 kg/cm2 at 28 days. Mho’s scale hardness between 8 to 9 scale. Application Instructions : Base Concrete: The base concrete should have a minimum cement content of 300 kg/m3 with low slump of 40-60mm. To improve the quality of concrete mixes and enable low w/c ratio to be kept, K-CRETE N normal plasticizer may be used at a dosage rate of 150-200ml/50kg of cement. Method Of Laying Base Concrete : The base concrete must be laid in accordance with good concrete practice either in bays or long strips. Particular care must be taken at the corners and edges of the bays to obtain good compaction and to maintain level for subsequent trowel operations. If too much of free water is seen on the surface, water content in subsequent concrete must be reduced to obviate the presence of free water. The time of the application is very important in order to derive full benefits of k-5 stone hard. if k-5 stone hard is applied too early, it will absorb water hard wearing aggregate may sink to the bottom. If application of K-5 STONE HARD is delayed, no moisture from the concrete surface will be available to hydrate K-5 STONE HARD, resulting in poor pitted surface. | |||||||||||||||||||