Incepted in the year 1996, Kulkarni Auto Components Private Limited is ISO-9001:2000 certified SSI unit, involved in manufacturing and supplying an extensive range of industrial machined components. In 1987 our organization was established under the name of M/s. Quality Engineers, which was later changed in 1996 as /s. Kulkarni Auto Components Pvt. Ltd. Company.
Our precision engineered Industrial Machined Components are widely appreciated for their durability, application specific design and dimensional accuracy. These features enhance the quality and performance of our range at clients end. Leveraging on our rich experience, we have been successful to manufacture our range of Industrial Machined Components as per the industrial standards.
Our range of industrial machined components, stainless steel pulleys, precision automotive spare parts, fan drive shafts, stainless steel timing pulleys, machined auto components, CI graded machined components, machined SG iron components, machine tool spindle cartridges, tailstock quills, timing pulleys, poly-v pulley, gt pulleys, drive shafts, fan shafts, taper lock bushes, hardened and ground bushes finds application in machining tool, automobile, medical solution, packaging, material handling, screw-compressor valve industries, CNC turning & vertical machining center. In our endeavor to meet the requirements of our clients, we have been able to gain huge clientele across the nation. In addition to this, we have two Associate Sister Concerns. These organizations are managed by highly skilled engineers who have 30 years of experience in the field of Industrial Machined Components. They have traveled in almost all European countries for training and business related purposes that helped us to gain huge clientele in various parts of the country.
Our Mentor
Our company is guided by our mentor, Mr. Venkatesh G. Kulkarni, who has 40 years of rich industrial experience in the respective domain. His business acumen and vast industrial experience has helped us to achieved superior positions in the market.
His working experience is given below:
Worked with M/S Mysore Kirloskar Ltd. from 1967 to 1987
He visited European countries & Japan for training & study in 1987
Started own engineering unit with 3 machines
Presently developed his own industry with 30 machines & 35 work personals
Product Profile
We are engaged in manufacturing and supplying a wide range of industrial machined components. Our range includes stainless steel pulleys, precision automotive spare parts, fan drive shafts, stainless steel timing pulleys, machined auto components, CI graded machined components, machined SG iron components, machine tool spindle cartridges, tailstock quills, timing pulleys, poly-v pulley, gt pulleys, drive shafts, fan shafts, taper lock bushes, hardened and ground bushes. We are also capable to meet the requirements of Turned, Milled & Ground Parts (Cast Iron & Steel) and Sub-Assemblies.
The entire range is manufactured using high grade raw material such as steel, C.I. and S.G.I castings and alloy steels as per the requirement of the product. Our range find application in machining tool, automobile, medical solution, packaging, material handling, screw-compressor valve industries, CNC turning & vertical machining centre.
Some of the highlighting features of Industrial Machined Components are given below:
High tensile strength
Dimensionally accurate
Corrosion resistant
Ideal tolerance
Durable
Low maintenance
Easy installation
Application Areas
Our range of Industrial Machined Components is widely demanded by our clients in the domestic market. Applicable in various industrial purposes, our range is known for its dimensional accuracy, high tensile strength and durability. Presently these Industrial Machined Components find different application areas in:
Machining tool
Automobile
Medical solution
Packaging
Material handling
Screw-compressor valve industries
CNC turning & vertical machining centre
Manufacturing Facilities
We have a well-developed infrastructure that is segregated into different departments for sourcing (raw material), production, in-house designing, quality monitoring, marketing and dispatch departments. Our departments are instrumental in carrying out our manufacturing process of Industrial Machined Components systematically.
Built over an area of 6500 square feet, our manufacturing unit is well equipped with advance machines and equipment. The machines installed in our unit assist us in manufacturing our range of Industrial Machined Components as per the relevant industry standards. Further, we continually strive to enhance and optimize our work process by integrating latest technology for fabricating Industrial Machined Components.
The machines installed at our manufacturing premises include:
Sheath machines
Lathe machines
Cutting machines
Shaping machines
Finishing machines
Moreover, we have an in-house designing unit that assists us in designing our range of Industrial Machined Components innovatively at our own manufacturing premises.
The machining facility available is given in tabular form:
Machines
Specification
BFW Vertical Machining Centre (BT40)
Model: Chandra, with Fanuc 0i Mate Model C control system X-800, Y-360 & Z-380 With 10 Tool ATC
Sajo Vertical Machining Centre ( BT- 50)
Spindle speed 60-1800rpm X axis = 1320mm Y axis = 640mm Z axis = 640mm Table size-1830x450 with 3 axis FANUC 0i Mate CNC without ATC Sinumeric CNC Control Spindle speed 39-1500rpm X axis = 710mm Y axis = 305mm Z axis = 305mm 100mm Quill movement. Without ATC.
Venus 250x500 CNC Turning Centre
With Fanuc Oi Mate CNC Controls, Dia.250mm 3 Jaw Hydraulic Chuck
Technofour TMC 400 CNC
Turning Centre. With Technofour Control With 3 Jaw Dia 200mm Pneumatic Chuck
Center Lathes
Center height 10” ABC 1000
Drilling Machines
Ettco Multi spindle Drilling (Made in USA) with ten adjustable Spindles hydraulically operated. TOS Radial Drilling (1½” capacity) Siddapur 1” Capacity Drilling Pillar Drilling Machines
Make : STAHELY SH-500 Germany Max. Dia=500mm, Module=6
Dynamic Balancing Machines
Vertical : make-BEW Miraj Horizontal : make-FIE
The details of outsource facility is given in tabular form:
Type of facility
Place
Heat Treatment Salt Bath Furnace Gas Carbourising
Belgaum Industrial Area
Surface Treatment
Belgaum Industrial Area
Metrology CMM & Ht.Master Profile projector Material Testing Laboratory
Belgaum Industrial Area
Our Professional
We have a team of dedicated and skilled engineers who have assisted us to manufacture high performance and durable range of Industrial Machined Components.
Our team comprises:
Technocrats
Engineers
Quality controllers
R & D personnel
Sales and marketing personnel
Empowered with extensive industry knowledge and expertise, our R&D personnel offer their valuable inputs for the fabrication of Industrial Machined Components as per the international standard. They are supported by our quality controllers who inspect the entire range to deliver only flawless range. We also organize various skill enhancement workshops for our team members where, they are trained about the new technological advancements in the industry.
Quality Compliance
Adhering to consistent quality approach, we offer optimum quality range of Industrial Machined Components at competitive prices. We always strive to implement the latest and advanced technology in our manufacturing methodology to deliver the high performance range of Industrial Machined Components as per the international standard. Further, we have employed a separate team of quality controllers who regularly inspect processing unit using hardness tester and CMM to deliver defect free range of industrial machined components, stainless steel pulleys, precision automotive spare parts, fan drive shafts, stainless steel timing pulleys, machined auto components, CI graded machined components, machined SG iron components, machine tool spindle cartridges, tailstock quills, timing pulleys, poly-v pulley, gt pulleys, drive shafts, fan shafts, taper lock bushes, hardened and ground bushes.
Our quality controllers inspect our range on the following parameters:
Efficiency
Dimensional accuracy
Sturdiness
Accuracy
Performance
Safety
The details of inspection facility are provided in tabular form:
Micro Meters
Mitutoyo Make : Full range from 0 to 400mm L.C. 0.01/0.001
Digital Verniers
Mitutoyo Make : 0 to 300mm
Dial Verniers
Mitutoyo Make : L.C. 0.05 0 to 300mm & 0 to 200mm
Mitutoyo Vernier Dial
Height gauge 0.300mm L.C.- 0.01mm
Mitutoyo Bore Gauges Full range
Upto Dia.300 Bore with L.C.0.001 & .0.01
Baker Make Air gauge
Hardness Testers
Vickers Brinal
Surface Plates, Precision
Blocks , Depth verniers Depth Micrometers and Slipgauges
Research and development
We are facilitated with a sophisticated research and development unit, which is backed by a diligent team of R&D experts. These experts ensure the adoption of latest production techniques and sophisticated methodology. In order to provide quality assured Industrial Machined Components, we also undertake extensive research activities.
Our researchers keep themselves engaged in research activities to find out flaws involved in our production process and study market trends to incorporate essential features in our range. Backed by their meticulous efforts we are able to minimize flaws of our range, cut down in the production cost and thereby improving the quality of our Machined Components.
Client Satisfaction
We have garnered a successful position in the domestic market by offering exclusive range of Industrial Machined Components as per the demands of our esteemed clients. Our wide client base is the testimony of our reputable status which we have been able to achieve because of our firm commitment to quality. We look into each specification of our clients and get our range designed in accordance with the industry standard. The reasonable prices of our entire range coupled with the excellent packaging as per the demands of our clients are added advantages for us to become a reckoned name in the industry.
Further, we offer easy payment modes to help our clients conduct hassle free transaction with us.
Shekar Cargo Containers Private Limited We are a company of up to 50 employees, we are a leading manufacturer and supplier of a wide range of pressed components.
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