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Electronic Products
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We manufacture and supply electronic products that are industry specific and according to the need of the client. Our electronic product range includes Capacitor Panels, Electric Ventilator, Switched Capacitor Panels, Control panels, APFC panels, PCC panels, MCC panels, Power capacitors, Eco ventilator, Electronic ballasts, Power monitoring systems etc. We also provide energy audit services and energy conservation solutions.
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Capacitor Panels
Introduction: Compact sized, Wall Mounted, Floor Mounted or Channel Mounted, may be customized & auto controlled by Micro processors, 4 to 16 stages switched capacitor panels like APFC panels, PCC panels, MCC panels etc. Suitable for all small & heavy installations, readily available from 21 to 100 KVAR. Customized versions up to 1000 KVAR also available. Applications: All consumer using a 3 ph, 415/440 Volts, 50Hz supply either from electricity Board or a DG set, mainly service industries like Hotels, Hospitals, Industries, Railways, Commercial Complexes, Corporations, Government Buildings, Telephone exchanges and individual motors loads of 30 ph & above. Features & Benefits: - Reduction in current drawn from Electricity Boards supply or DG set: Reduced energy bill and increased extra availability of power.
- Reduction in losses by reduction in current: Enhances life of conductor’s, motors, transformers by reduction in heating losses.
- Optimum uses of power drawn: Automatic switching of capacitors for desired VAR (Reactive Compensation and maintains the system power factor close to unity.
- Digital control of switching Through Microcontroller Based Relays of capacitors to maintain unity power factor: Avoids leading PF, thus ensures proper Compensation of Reactive(KVAR) & Active(KW) Power.
Type: Indoor & outdoor as per Customer Requirements. Adequate size of fuses or MCB's used for easy fault isolation and eliminates frequent switchgear replacement costs. Controller: Intelligent Micro controller based relay offering 4/6/12 stage switching. Capacitors: SVAR/GVAR/XVAR, are provided in the panel with 5/2/3 Years Guarantee, accordingly. we always prefers to divert the Capacitors at Load side, which helps to improve the voltage level at at motor terminal & reduction in Cable Losses. Compact switching kits are manufactured as per the customer load needs. Finally company team provides perfect solution for power factor correction & Improving the Power Factor to unity (1.00).
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Eco Ventilator
The “Eco Ventilator” is a revolutionary conceptual product which exhausts the hot gases from an enclosed area with out using any electric power.Yes absolute zero power consumption. It has no operating cost and gives excellent ventilation performance making the work areas like Boiler/furnace/Oven sheds, Curing and drying areas, Casting and moulding sheds, workshops, Process area utility sheds, DG sheds, compressor houses, power house and packaging area, go-downs etc. more cooler and comfortable to work in. What is more advantageous that being a wind operated gadget it qualifies for 80% depreciation in the first year itself. A very important added advantage accomplished by the fall in temperature is the improvement in the performance of the volumetric compression machines like air compressors, DG sets, Turbine which give better performance with lower intake air temp. with improved air circulation and the better working conditions even the human productivity and behavior improves positively.These are most cost effective substitute to the exhaust fans which have maintenance problems. HIGHLIGHTS OF ECO VENTILATOR: - No Operating cost
- Runs on wind power so eco friendly
- Due to its aerodynamically profiled turbo vanes, it performs even at very low wind velocity
- The opaque venturi dome has dual benefit ugal force created by its circular motion
- It is weather and storm proof
- It’s adoptable to any kind of Roofing whether AC,metallic sheets or even RCC slabs
- It's maintenance free
- Aesthetically appealing and enhances esteem of the building
- To encourage use of non conventional devices, it qualifies for accelerated depreciation 100%.
Applications: - Factories, warehouses, workshops, industrial sheds, domestic etc.
- Removes hot gases, obnoxious fumes, bad odour, enhances ventilation
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Power Capacitors
All power capacitors are designed by well qualified & experienced team in USA, & manufactured under the supervision of Spregue who are the pioneers & a well brand name in capacitors. All capacitors can be used for the applications: - Automatic power factor correction
- Fixed power factor corrections individual
- Group fixed power factor correction
- Capacitor banks are tuned & detuned
- Harmonic trap applications
Capacitors are Self healing type with self disconnector & categorized in three types G-VAR, X-VAR & S-VAR G-VAR, a new type excellent capacitor in cylindrical aluminium cases suitable for general applications. Capacitor is filled with special protection gas,so there no risk of fire caused by spurting of leaking oil. Dry design for ecologically sensitive applications & insurance follow up. The capacitor have losses 0.25W/KVAR, useful life, temp. range is -35C to 55 C. As per IEC831-1(2), EN60831-1,2, VDE0560-46,47, GB12747-91, CE. This capacitor scan easily handle inrush currents upto 200 times rated current. After a long drying with high vacuum to eliminate moisture all the active element. The capacitor is impregnated. The case is filled with special protective gas & sealed,Imported from Germany. X-VAR, this also the same in construction like G-VAR having losses 0.2W/KVAR temp. range -25 deg C to 45 deg C. As per IEC 831-1(2) CEI EN 60831-1/2. Application Area: APFC Panel, Fixed capacitor banks, Harmonic trap applications,according to test conducted by CESI Italy the normal design life of Capacitor is 10 years, capcitors usually has 3 years warrantee, non toxic components are used in capacitors. S-VAR: A new type capacitor imported from USA constructed in rectangular Al case have been designed for special application having life more than 10 years. Losses less than 0.5W/ KVAR. Wide working temp. rang between -40 C to 70 C, having di-electric medium-thermosetting polymer resin, fully antiexplosive designs & UL, CSA & CE approvals.
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Electronic Ballasts
"Kwality" make electronic ballasts are developed on the basis of the latest technological& component standards & are produced using state-of-the-art technology, whereby consideration is taken of our customers quality standards in our quality assurance system. KPL electronic ballasts are designed for mains voltages of 220V to 240V & are used to operate fluorescent lamps at high frequency (20-50kHz). The lamps are ignited with an internally generated ignition voltage, thereby removing the need for an external starter. The power factor (l)>0.95 also removes the need for compensation, unlike with electromagnetic ballasts. The only exceptions are low-output ELXs models, which attain a power factor of 0.6. Luminaires fitted with electronic ballasts are characterized by low energy consumption as they have substantially lower system power than conventional, inductive applications. This is firstly because the lamp consumes less power to achieve the same luminous flux and secondly the internal loss of an electronic ballast only amounts to approx. 8% to 10% of the lamp´s output. Furthermore, thanks to their modern circuitry, the power input of KPL electronic ballasts remains constant even in the event of mains voltage fluctuations, thus ensuring permanently low energy consumption.
Benefits: - Increases energy efficiency in lighting provides many choices in controls and adjustability
- Slightly higher lamp output
- Longer lamp life
- Better lumen maintenance
- Lighter weight and compact size
- Reduced power consumption
- 50% longer service life
- Stabilised lamp output
- Overvoltage protection
- No stroboscopic effect
- Flicker-free lamp start
- No need for a starter or capacitor
- Low wiring effort
- Low self-heating due to minimal power loss automatic shutdown of defective lamps automatic restart once the lamp has been changed.
- Energy Efficient Lighting-CFL's are four times more efficient & 10 times longer than incandescent
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Maximum Demand Controlling System
Industrial electrical power users often have to pay a maximum demand charge in addition to usual charge for the number of units consumed. This charge is usually based on highest amount of power used during some period during the metering month. The maximum demand charge often represents a large portion of the total bill & may be based on only one isolated 30 min. episode of high power use. Monitoring power use or reducing nonessential loads during such periods of high power use can realize considerable savings. The maximum demand controller is a realistically priced stand alone controller suitable for small to medium consumers wishing to reduce their maximum demand in an economical & simple manner. Applications: - Actual Demand in usage is closed to the contracted demand
- The actual maximum demand can be reduced, saving considerable electricity charges
- A positive method to ensure that Maximum Demand never exceeds the contracted demands
- When actual demand in use & contracted demand are close, M.D. Controller avoids risk of crossing the limits & penalties & disconnection
- Maximum utilization of demand results in saving the pay back period
Why the Demand Monitoring is necessary: - To keep the minimum cost per unit of utilized, the maximum demand reached should be minimum
- Vigilant Monitoring helps to keep the demand within the limit prescribed by the electricity authorities & so avoids disconnection
- Helps to maintain power factor. For a fixed load,the power factor must be fixed one
- If demand varies due to voltage variations or failure of capacitor banks, demand monitoring gives the indication & avoids penalty on low power factor
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Power Monitoring & SCADA Systems
We manufacture power monitoring and SCADA system according to the need of the client. Features:Facilities at the unit - Fault event logging
- Display of parameters under measurement
- Emergency Alert/warning
- Automatic/Manual power trip
- Detection of low power factor
- Detection of unbalanced loads
- Detection of MD
Facilities in Applications Software: - Continuous data logging
- Graphical Display of major Parameters
- Programming facility
- MIS Report Generation
- Current & Voltage waveform capturing
- Detection of Unbalanced load
Benefits: - Alerts the operator/maintenance engineer about the faults in the power system
- Increases overall efficiency of the power system
- Minimizes the time between fault & repair
- Conveys the data to everybody in the Management Chain
- Reduces Electricity bills by giving proper alters at various fault conditions like power factor, unbalanced load & maximum demand.
- Integrates the Monitoring of all the parameters in one platform
- Promotes the theme: Prevention is Better Than Cure
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Energy Efficient Flat Belt Systems
Kwality Power Ltd. is pioneer in implementation of V Belts to high efficiency Synthetic Sandwich Flat Transmission Belts. KPL offers belts for a wide range of applications and the company offers custom designed belts and pulleys for special requirements. KPL has the largest installation of flat belt drives in India and offers conversion as a package for individual applications and OEMs. Applications: - Blower & Fans
- Compressor
- Pumps
- Vacuum Pumps
- Agitators
- Machines in Textiles Industries
- Machines in Tea Industries
KPL can offer total solution of study, design, manufacture and conversion of V-belt to Flat belt drive system in all industries. KPL Flat Belts and pulleys are manufactured under stringent quality standards and are engineered to meet the highest demand in power transmission applications. Advantages: - Power saving
- Efficient transmission
- Longer service life
- Maintenance free
- Belt range suitable for various working conditions
- Absorb high load fluctuations
- Lower bearing load
- Shorter payback on investment
- Belt manufactured with imported oriented polyamide
- Pulleys designed and crowned as per DIN III and / or ISO 100
- Pulleys are dynamically balanced
- Pulleys with taper lock system for easier handling
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Harmonic Filters
Harmonics are sinusoidal wave forms. They have frequency in multiples of fundamental frequency. They are produced by equipment using frequency conversion technology. They are also generated due to power drawing pattern of non- linker loads. Sources of Harmonic Filters: - Automatic welding machines
- Uninterrupted power supplies
- Switch mode power supply
- Power Transformers
- Variable speed drives
- Medium frequency induction furnaces
- Inverters
- Rectifiers
- D.C machines
- ARC furnaces
Therefore it is essential to record power parameters and conduct harmonic study in order to provide correct solution for the P.F. improvement and harmonic filtration. Solutions:Depending on level of harmonics, possible solutions are designed. Harmonics protection filters: They are used for improvement of power factor and part elimination of harmonics. They are nothing but a combination of reactors and capacitors, suitably detuned. They are useful when distortion is 15 to 40 %. Advantages of Harmonic Filters: - Protect capacitors from Harmonic overloading
- Eliminate 20 to 50 % predominate Harmonics
- Avoid harmonic amplification in the system
- Improve power factor
- This system can be configured to operate in fully automatic mode
The object is to eliminate high level of harmonic currents to acceptable level to comply with utility regulations. They provide traps for individual harmonic frequencies, and provide reactive power compensation at fundamental frequency. Thus following are the direct benefits: - Elimination of power factor penalty
- Reduction in Harmonic Distortion
- Reduction in line losses
- Improvement in voltage profile
- Release of additional VA capacity in the system
- Improvement in overall power quality
- Improvement in reduction in Energy bill
- Improvement in system reliability
- Improvement in life of Electrical Equipment
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Fire Extinguisher Balls
Fire Extinguishing Ball is a ball shaped fire extinguisher. Simply thrown into a fire, it will activate within 3-5 sec. & effectively disperse fire-extinguishing chemicals. When a fire occurs and no one is present, Fire Extinguishing Ball will self activate when it comes into contact with fire and give a loud noise as a fire alarm. Because of this feature, it can be placed in any fire prone area such as above electrical circuit breaker or in kitchens. There is no special training or skill required to operate the ball and no need to face the dangers of the fire. No inspection and maintenance are required for the product life span of up to 5 years. Advantages: - Light weight: less than 1.3 kg. good even for women, children & elderly people.
- Easy use: just throw it into fire or install it in any fire risk areas.
- Fast and effective: self activates within 3—5 seconds after direct contact with Fire.
- Safe: No need to get close to the fire, Non-toxic to Human Environment The outward driving force from activation of the ball does not harm human & the environment.
- Your Fireguard: for a period up to 5 years without maintenance, always on guard for you with its unique Capability to emit loud noise
How to use: - When a fire erupts: Take the nearest Fire Extinguishing Ball & simply throw it into the fire. The ball will naturally fall into the base of the flame, where it is most needed, & activate within 3-5 seconds. No need to pull pins or to get close to the fire. No special training or skills required.
- Self activating Mount: One of the great benefits of Fire Extinguishing Ball is the fact that it can self activate in the presence of fire when no is present.If positioned in the appropriate high risk area like area where most fires likely to start, it will self activate upon reaching the appropriate temp. and extinguish the fire.
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Variable Frequency Drivers
KPL proudly offers a premier intelligent variable frequency drive (VFD), integrated with a reliable bypass configuration. KPL VFD's are specifically engineered to work seamlessly on all KPL evaporative cooling equipment. A variable frequency drive eliminates the large starting inrush current of the compressor by ramping up voltage and Frequency in a controlled time period. This allows running on limited dockside power, and also protects the generator from Overloading addition to eliminating inrush, the VFD will also run a compressor at 60Hz, even when input power is 50Hz, which allows full KPL capacity performance (230V only). The drive also protects the compressor by monitoring input voltage and output current, and will shut down if a power supply problem is sensed. Features: - 208/230V 3 phase output, with 1-phase or 3-phase input
- Full 60Hz capacity even at 50Hz input (230V only)
- Low electronic noise, CE approved
- 400/480V 3-phase models available
We also stock a wide variety of AC Drives and DC Drives from well known manufacturers.
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Energy Audit Services
Energy is very precious and unique commodity. Life is impossible without it. We are pleased to introduce our self as leading energy consultant. No Industrial progress is possible without it. We will give you optimum energy solution as per your requirements, through it. It is the first and most important step for implementation of an effective energy management program. It tries to answer how, where, when & how much energy is used. It gives a deep understanding of the pattern of energy use. It suggests the ways and means of reducing losses to the maximum possible extent. Thereby improving the efficiency of the system. After studying the data collected through it we will suggest you the ways and means to improve your energy efficiency. Advantages of Energy Audit are: - Improved maintainability
- Increased reliability
- Reduction in losses.
- Increased Energy efficiency
- Saving in energy charges by using APFC system
The topic of Energy Auditing is of increasing interest when many cost are escalating and difficult to control. Energy is an area where savings can be made and cost can be reduced by applying well established principles and techniques through it. Through Energy Audit you can save considerable amount of energy. Objectives: - Identity the quality and cost of various energy inputs
- Assess the current pattern of energy consumption
- Relate energy inputs and production output
- Find out the areas of energy economy
- Point out the wastage in major areas
- Fix the targets of energy saving for individual load centers
- Implement measures of energy conservation
Need of Energy Audit is for: - Knowing the energy inflow & outflow
- Finding the losses and wastage of energy in the system
- Planning a policy for energy management
- Implementation of the energy conservation schemes
- Preparing plans to improve system efficiency
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Energy Conservation Solutions
Kwality Power Ltd.offers customers total energy saving solutions including consultancy, manufacturing & maintenance services. Kwality Power is a public limited company with offices, RNDs & technology centers. With the increased in demand & the advantages of being end-to-end solution provider in its field of activity. KPL groups plans to increase its presence within India & around the world. As indicated by our ‘Innovation in Energy Saving' the primary focus of KPL is on developing and bringing to market innovative new products with substantial cost-effective energy saving potential.
We are also innovators in assisting industrial, commercial and public sector organizations fund their investment in energy efficiency.Operating rental agreements pioneered by KPL with external finance houses enable clients to bypass the constraints of limited investment capital & fund payback from operational savings over the rental period. Kwality Power provides a solutions in Electrical as well as thermal systems which are implemented successfully various, groups, hotels, hospitals, clubs, chemical plants & genning industry, the KPL team had hands on experience & expertise in studying & implementing the energy conservation solutions in the areas like Air Ventilation system,compressed air system, cooling towers, water management systems, electrical distribution network, power quality, power generation, power monitoring & management, air handling units, thermal & electrical utilities, lighting systems, renewable energy sources, solar systems, heat management systems,process management,demand side management & many more.
We have group of company's working in the same field. Company offer the energy saving solutions & implement the projects on energy saving return basis,i.e company will invest the required funds in implementing the projects & returns on investment will be done on the basis of by sharing the benefits of savings.
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