Lubrication System and Equipments

We offer Oil Mist Lubrication Systems, which are designed to feed the Morgan bearing of mill stands of the cold rolling mills. These industrial lubrication systems are incorporated with electric motor driven gear pumps draw oil from a settling or reservoir tank through wire mesh type suction strainer and pass it through cartridge type wire mesh filters to get rid of undue particles. This helps in oil passing through a water cooled heat exchanger to bring down the temperature as per the requirement and then taken out through piping and distributed to the bearings. Then the return oil from the bearings is brought back to the settler through piping. Further, we also provide check valves are after the pump to prevent the back flow of oil.

We provide our clients a wide range of multiline radial lubricator that provides a compact unit for delivering soft grease or heavy oil under pressure to a given number of different bearing points. These lubricators are widely used in machines, which require regular shots of predetermined quantity of lubricant forced into each individual bearing under pressure.

These lubricators are best suited for machines that requires high pressure continuously and intermittently for individual point. These are used in various machines such as rolling mill, sugar plant, cement plant, rubber mixing machine, forging hammer, stone crusher, sponge iron plant etc.

Filling Of Lubricants:

Grease filling in the reservoir can be done manually as well as with the help of other pump. For pump 1/4" BSP port is provided on reservoir.

Instruction:

• Always use proper and clean lubricants,

• Avoid foreign particles in the pump.

• The foreign particles or dust items are the main responsible factor to damage physical components of the pump and chocking in the plunger body.

• Always fill the lubricants before it is empty to avoid air in the pump. The presence of air may be resulted in improper quantity of discharge.

• Should always carefully with regular maintenance of plungers and reservoir for its long life
  Do not plug out of any pumping unit.

Following are the models and description of pressure switches offered by us:

• Motorized lubrication pumps
• Manual lubrication pumps

Available with us is a durable range of lubrication accessories that includes pressure gauge, pressure switch, oil filter cum air breather, suction trainer, suction trainer, etc. Used in varied industries, these accessories are known for their durability, corrosion resistance and sturdy construction.

Pressure gauges offered by us are available in model no. P.G Â 25/35, these helps in measuring the working pressure Range 0-25, 0-35 Kg/Cm^2.

Following are the models and description of pressure switches offered by us:

Following are the models and description of oil filter cum air breather offered by us:

Following are the models and description of suction trainer offered by us:

Our Dual line System is used where large distance in lubrication point. This is high pressure pump and use in steel plants, cement plants. Turbine generator, furnaces, sugar plants, sponge iron plant. We also customize these as per these specifications of our clients and make sure that these are supplied at industry leading prices.

APPLICATION

Dual line system is used where large distance in lubrication point, This is high pressure pump and use in steel plants, cement plants. Turbine generator, furnaces, sugar plants, spong iron plant etc.

CONSTRUCTION

Dual line lubrication system comprising of a single pumping station having pumping elements and fitted on the outer periphery of the housing. Reservoir also mounted on housing and fitted on base plate with moot, gear box. Change over valve, pressure gauge etc.

WORKING

In dual line lubrication pump the p umping elements push the grease of high pressure (up to 250 kg/cm2) with the help of cam. Cam is driven by speed reduction gear, Grease feed in change over valve from pump elements, Change over valve is to deliver grease through one of the out let parts alternatively after receiving signal from end pressure relay, Distribution of grease at different lubrication point done by Dose feeder and this pump operate by the control panel.

DOSE FEEDER

Dose feeder having two inputs to be connected with DUAL line which coming from the pumping station. Out lets connection of dose feeder are connect to lube points by branch pipe line. Functioning of each dose feeder can be checked by the movement of indicating pin. Dose feeder available from one out let to six out lets.

END PRESSURE RELAY

It sense the end pressure and gives signal to change over valve through control panel. For checking the pressure to pressure gauge are provided.

ELECTRIC CONTROL PANEL

Electric control panel is required for operate the lubrication system. Panel has the features main on lubrication, Manual and auto mode indication, Line one and tow on indication, Line fault indication,l Moto trip indication, emergency stop button and other standard control. This control panel is available as per customer requirements.

GREASE TRANSFER PUMP

Grease transfer pump is penumatic version. This pump is directly mounted in the barrel. It transfer grease to the reservatir of pumping station.

Construction:

Mist lubrication system use pump for carrying the oil up to atomizer. In atomizer two port is provided one for oil another for air. This pump is pneumatically operated as well as motorized. These pneumatic pumps are suitable for intermittent lubrication and continuous lubrication also. These pumps have acrylic / metallic reservoir with a capacity 1.5 Liter (the capacities varies with clients’ requirements) and oil filling port is provided on the top. Through air pressure oil comes in junction block (atomizer).

Motorized pump is suitable for continuous and Intermittent and multi point lubrication. Through motorized pumps lubrication come in atomizer with the help of progressive block and metering cartridge / control valve from the atomizer we get the mist lubrication.

Working:

For efficient working of these systems theses systems are pneumatic operated solenoid valve that controls air flow. The air is used for broken the oil in small fragments (1-5 micron) for this work is one port air and other port oil is fed in atomizer. From the outlet of atomizer made mist lubrication. Feeding the oil up to atomizer we used motorized / pneumatic pump.

We have been offering a precision engineered range of Single Line Oil / Grease Lubrication System. Centralized grease lubrication systems are widely used in industrial and heavy-duty mobile equipment applications to lubricate multiple points on a machine. These systems range from a simple single-port lubricator to complex dual-line, reversing units employing timers and alarms to deliver grease reliably to hundreds of grease points.

The design parameters of centralized grease systems include the volume and frequency of grease required at each point, the number of points requiring grease, operating conditions, pump pressure, line diameter and distance to the grease points. When used and maintained properly, centralized grease systems can help enhance technician productivity and simplify equipment maintenance processes. The following is a comprehensive overview of centralized grease systems and the benefits they offer, the various types, concerns to watch out for and tips on how to maintain them properly.

Leveraging on our industrious experience, we offer high performance Lubrication Pumps to our clients. These pumps can be customized according to the specifications of the clients and their particular requirement. We offer two types of lubrication pumps that are:

• Motorised Lubrication Pumps
• Manual Lubrication Pumps

• Contomination is present and can cause bearing damage
• Acess is limited or difficult
  
• Applications are not inspected frequently
  
• The environment is wet or corrosive
• Maintenance must be reduced
• Production output is critical
• Downtime losses are high
• Explosive proof  Ex ia II B T6