Machine Vision Plus

vAPPLICATIONS:

         This system is mainly used for quality assurance in Pharmaceutical as well as in Beverage and Packaging Industry.

          The different applications of system includes:-

•  To verify the products at the time of dispatch the material.
• To check and verify OCR (Optical Character Recognition), Barcode, Pharmacode, 2D code on Label. These OCR contains the detail of the product like Batch no., M.R.P., Manufacturing date, expiry date etc.
• For “Track N Trace” System, used for Pharma product, Cosmetic product etc.
•  “Track N Trace” System is most useful to get the data of the product from bulk, i.e. if there are 1000 products in single carton, one can get all detail of each and every product from the 2D code, printed on main carton. 

v  TECHNICAL SPECIFICATION:

•  It is totally customized solution according to different application and products
•  This system includes following hardware:

1. High Resolution Ethernet Camera
2. Mega-Pixel Vision Optics
3. High Intensity Illumination
4. Industrial PC with high Configuration
5. Sensors
6. Air/Piston based Rejection System

• The system is having Software for making decision according pre Defined Criteria.
• We have VISION READER PLUS software. The software is designed especially for Pharma industries.
•  Camera, Optics and Illumination are used mainly for grabbing image of moving object on conveyor belt at high speed. Then camera transfers image to the Industrial PC(I-PC).
• Sensor is used to synchronize vision system with machine.
• There is software in the I-PC, processes and inspects particular image of the product and check that inspection criteria are ful filled or not.
• If product is failed to fulfill pre-defined inspection criteria, Software generates Rejection signal and transfers that signal to Rejection system so that product is rejected and stores values or images in report file which can be rejected.
• Rejection System may be Air based or Piston based, depending upon weight and dimension of product. On receiving rejection signal, rejection system rejects/sorts particular defective product from production line.  

v  BRIEF ABOUT THE PRODUCT:

•     The Vision System is used in Production line for the 100% quality assurance. It inspects for visible defect in the product at high speed.
• Vision Inspection is completely replacing Manual inspection using higher accuracy and higher speed compare to Manual Inspection. 

v  INDUSTRIES WHERE THIS PRODUCT IS USED:

• Pharmaceutical product manufacturer
• Pharma Machinery Manufacturer
• Beverage Machine Manufacturer
• Beverage Manufacturer
• Cosmetic Product Manufacturer
• Pharma Row Material Manufacturer
•  Cosmetic Product Machine Manufacturer.  

• Machine Vision System is PC based Industrial Automation that is used for 100% Quality Assurance at very high speed.
•  Machine Vision System is throughout consistent during the work.
•  No energy decay.
•  24 Hours availability without failure.
•  Closed loop control with maximum accuracy.
•  Plenty of data saving and fetching.
•  High frequency Measurement.
•  Very law maintenance cost and handling charge.