Madurai Acme Enterprises Private Limited

Established in 2000 by Mr. S. Arvind and Mr. S. Ramagopal, Madurai Acme Enterprises Private Limited has made a name for itself as one of the leading manufacturers and exporters of rubber components and products like rubber rollers, rubber door mats, rubber o rings, rubber cords, rubber insulation mats, rubber couplings, rubber diaphragms, rubber bellows, rubber extrusions, rubber beadings, rubber muffs and many more. Under the able and motivating leadership of our mentors, we have grown by leaps and bounds in a short span of six years. We manufacture our rubber products and components as per various standards like ANSI/ISO/ASQ Q 9001-2000.

We rely on our manufacturing unit for meeting bulk requirements of our clients well on time. Our manufacturing unit and design unit has a producing capacity of 800 tonnes of rubber products. We use high quality raw rubber, nitride rubber, silicon rubber, curatives, accelerators, rubber chemicals, pigments and fillers as raw material which ensures high quality of our rubber products and components. Moreover, CAD/CAM facilities in the initial stages of production help us to come up with high performance oriented rubber products and components. Our highly qualified and experienced quality inspectors test each and every rubber products and components stringently as per ISO standards on various parameters. Moreover, these are provided with customized solutions as per the industry’s specifications along with the packaging facilities as per their requirement.

We have gained immense expertise in the manufacturing quality rubber products and components.

We manufacture and export:

• Rubber Products: Rubber Rollers, Rubber Door Mats, Rubber Insulation Mats, Rubber Couplings, Rubber Diaphragms, Rubber Bellows, Rubber Extrusions, Rubber O Rings, Rubber Cords

• Rubber Components: Molded Rubber Components, Anti Vibration Mountings, Rubber Beadings, Rubber Muffs

Our rubber products and components are widely in demand because of their following features:

• Flexibility
• Durability
• High performance
• Resistant to temperature
• Abrasive resistant
• Low maintenance cost
• Adaptable to various working environments

Our rubber products and components are provided with customized solutions to suit the concerned industry specifications. Our range includes rubber rollers, ebonite rollers, worm rollers, runners, branding pads, coupling bushes, diaphragms, trolley wheels, rubber spouts, skirt rubber, cords & beedings, bellows, muffs, sleeves, solid tyres, 'O' rings, gaskets, rubber extrusions, rubber mats and and many more products to the specification, these are provided as per client requirement.

Our rubber products and components have been able to meet the variegated demands of different industries. These rubber products and components are specially designed to meet the concerned industry’s specification. The catered industry and the purposes are mentioned below:

Printing Industry:

• Rubber rollers for damping, inking, varnishing
• Ebonite rollers for paper feeding

Packaging Industry:

• Rubber runners for paper feeding
• Rubber rollers for polythene, film extrusion machines

Cement Factory:

• Rubber pads for sack printing
• Rubber coupling bushes, rubber spouts for cement filling machines

Textile Mill:

• Rubber rollers for mercerizing, blow room conveyors

Paper Mill:

• Rubber rollers for main press
• Ebonite rollers for wire table rollers, felt rollers & worm rollers

Sugar Mill:

• Rubber coupling bushes, rubber cords & beadings for hydraulic equipment

Our rubber products and components are customized according to variegated specification of the concerned industry.

Our manufacturing facilities are ideal for quick and efficient production process. We own a state-of-the-art manufacturing unit spread over 10000 sq. feet which is well equipped with a design unit along with modern and sophisticated machines. The manufacturing and design unit is maintained in accordance with various industrial standards to for safe and secure production process. Moreover, the machines are also oiled and greased on regular basis for hassle free production process. The machines we use are mentioned as below:

• Rubber Mixing Mills
• Calendaring Machines
• Roll Wrapping machines
• Lathe Machines
• Steam Boilers
• Vulcanizing Chambers
• Electrical and Steam
• Heated Hydraulic Presses
• Rubber-allied machineries

We perform various stages in our production process such as:

• Elastomeric molding
• Elastomeric extrusion
• Rubber bonding
• Elastomeric coating applications
• Vulcanizing
• Grinding
• Packaging

Moreover, the use of CAD/CAM facilities in the initial stages of our production helps us to achieve an efficient output.

We work under the able guidance of our Directors Mr. S. Aravind and Mr. S. Ramagopal. Mr. S. Aravind holds the B.Sc., B.L. degrees and Mr. S. Ramagopal holds the B.E., M.Sc. (Engg) degrees which enable them to comprehend the technical tricks involved in the business.

Moreover, their experience of being rotarian and past chair persons in reputed organization like: CII and Madurai and District Tiny & Small Scale Industries Association has enabled them to conduct their business as per various industrial standards.

Our team along with our directors works towards a vision. Our vision is to build on the cordial relationship with our clients by providing them with quality rubber components and products delivered on time. We are striving to enhance our admirable goodwill in the market by adding some more reliable companies in our clientele.

Our ISO 9001:2000 certification shows the high quality standards of our rubber components and products. We conduct stringent quality tests as per the ISO standards for providing our clients with premium quality rubber products and components.

Under our well defined quality pattern, we closely monitor every stage of our production process from raw material to the finished good. These parameters are performed on the following parameters:

• Tensile
• Elongation
• Compression Strength
• Compression Set
• Rebound Resilience
• Specific Gravity
• Durability
• Resistance to temperature and pressure

These rigorous tests are performed as per ISO standards by our highly qualified quality inspectors.

We thrive on our well structured research and development paradigm under which our team tries to open new avenues for improving the quality of our rubber components and products. Our research team conducts two kinds of researches mentioned below:

Technical Research:

In our technical research process, we use latest technology to concentrate the following issues:

• Enhancing quality standards of our rubber components and products
• Enhancing the productivity of our machines for avoiding any under utilization of resources

Market Research:

Our research specialists conduct rigorous market surveys and analyze the results to comprehend the customer’s requirement and then working according to those.

Our research team is in close proximity with our clients while performing any kind of research to work in tandem with their requirements.

We have been fortunate to have a team of highly qualified and dedicated professionals who are proficient in their respective work. The professionals work in close proximity with each other to ensure quality output. Our team is very well versed with the latest technology and sophisticated machines used in the production process. The team comprises of the following professionals:

• Designers for efficient use of CAD/ CAM facilities
• Production engineers for efficient production process
• Quality inspectors to gauge the quality of output on various parameters
• Research specialists
• Administrative executives for handling the administrative functions of the company
• Customer care executives for handling and solving queries from customer

Our professionals keep a close watch on latest market trends for adapting to varied consumer’s preference. Moreover, they are provided with regular training sessions to keep them up to date with the latest market trends and to enhance their knowledge base and skills.

We are always on the toes to ensure the complete client satisfaction. Our policies and guidelines are framed and implemented keeping in mind the client’s benefits. We are fortunate to be the trusted and reliable supplier of the following well established companies:

• Srinivas Fine Arts
• Print Finish
• AVM Packaging
• Karur KCP Packaging
• India Cements
• TANCEM
• Anglo French Textiles
• Coats India
• Prakash Paper Mills
• Servalakshmi Paper Industries
• National Sugar Mills
• Modern Insulators
• Saravana Insulators
• Pioneer Miyagi
• Metal Powder Company
• Sundaram Industries

We provide our clients with customized solutions as per their industry specification along with packaging facilities in accordance with their requirements. We would like to take this opportunity to express our sincere gratitude to our clients for keeping their precious faith in us.

Clientele

• National sugars
• Tamil Nadu Asbestos
• Madras Cements Limited
• Pandyan coffee Curing House
• The Roof Fit Industries
• The India Cements Limited
• Christy Friedgram Industry
• Chettinad Cement Corporation Limited
• Dalmia Cement
• Pioneer Jellice India Pvt Limited
• Standard Fireworks Private Limited
• MEPCO We Two Fireworks
• Kaleeswari Fireworks
• L & T
• Globe Radio Company
• TAKRAF
• Tony Engineering
• VV Minerals
• Thyssen Krupp Industries India
• Peninsula Engineering
• Madhucon Projects Limited
• Maxx Equipments
• Sundarlam Industries
• AVM Packaging
• Neyveli Lignite Corporation
• Energyspin Private Limited
• Tutucorin Thermal Power Plant
• Karur KCP
• Udhaya Energy Photovoltaics Private Limited
• Poly Spin Exports Limited
• SPGC Metal Industries Private Limited
• Srinivasa Fine Arts Madura Coats
• Karthik Poly Printers
• Premier Fine Linens Pvt Limited
• Chitra Plastics
• Vaibhav Processing Mills Private Limited
• Karthik Poly Printers
• Renuga Soft X Towels
• Arun Plastics
• Sri Shanmugavel Mills Private Limited
• The Summer India Textiles Private Limited