Magnetic Solution EngineersMagnetic Solution Engineers


When Quality Matters
We are an ISO 9001:2008 certified organization engaged in manufacturing industrial magnetic systems such as magnetic plates, suspension magnets, magnetic filters etc. These find usage in separation, holding & lifting of ferrous material.



We Offer
We are an ISO 9001:2008 certified company which manufactures quality range industrial magnetic systems. Our product range includes In line Drum Type Magnetic Separator, High Intensity Magnetic Grill, Permanent Magnetic Pulley, Magnetic Plates, Suspension Magnet and Magnetic Filter. These products are applicable in the separation, holding & lifting of ferrous material.

These are manufactured using Rare Earth Neodymium Iron Boron and ferrite magnets .




About Us
Established in the year 2004, Magnetic Solution Engineers is one of the prominent ISO 9001:2008 certified company engaged in manufacturing industrial magnetic systems. These include Drum Separators (Single & Double Drum), Magnetic Over Band Magnets, Magnetic Pulleys, Magnetic Plates, 'U' shape Magnets, Magnetic High Powered Grills, Magnetic Lifting Devices, Electro-Permanent Magnetic Chucks.

Apart from this, these find usage in  holding & lifting of ferrous material. The products offered by us include In line Drum Type Magnetic Separator, High Intensity Magnetic Grill, Permanent Magnetic Pulley, Magnetic Plates, Suspension Magnet and Magnetic Filter. Backed by an efficient team we have emerged as one of the leading organization to provide solutions with the help of Harnessing of Magnetic Energy for Separation, Holding & Lifting of Ferrous Materials. Further, we are engaged in offering specialized services with the help of a program called 'Magnetic Audit' which helps provide right solutions clearly surfacing the problem areas involved in the process. The main feature of this program is that it is non-obligatory on the part of customers. The raw material used to manufacture industrial magnets is Rare Earth Neodymium Iron Boron  and ferrite magnets. Under the able guidance of our founder – Mr.V E  Velhal, our team of professionals has acquired enormous knowledge in the domain. Our ethical business policy has helped us in establishing strong foothold in the market.



Quality Policy
“Magnetic Solution Engineers is committed to achieve total consumer satisfaction by delivering the quality magnetic systems on time. This shall be achieved by continually improvising the relations with suppliers, quality management systems & continuous employee involvement.”


Profile
With 20 years of experience in the industry, we are manufacturing quality range industrial magnetic systems. These include Drum Separators (Single & Double Drum), Magnetic Over Band Magnets, Magnetic Pulleys, Magnetic Plates, "U" shape Magnets, Magnetic High Powered Grills, Magnetic Lifting Devices, Electro-Permanent Magnetic Chucks.

Magnetic Solution Engineers is TUV NORD CERT GmbH Certified ISO 9001:2008 Organization for manufacture, assembly & supply of magnetic systems. We are one of the leading organization providing solutions with the help of Harnessing of Magnetic Energy for Separation, Holding & Lifting of Ferrous Materials.

Our team of dedicated professionals with considerable experience in the field of offering solutions has helped us gain a reputed position in the industry. We also offer specialized services with the help of a program called "MAGNETIC AUDIT" that is specially designed to understand the need of our valued customers.

Business Specifications:

  • Company Profile: Manufacturer
  • Based At: Mumbai, Maharashtra (India)
  • Year of Establishment: 2004
Inline Drum Type Magnetic Separator
We are one of the leading manufacturers of inline drum type magnetic separators, used for installation in the feed lines such as the outlet of the elevator and screw conveyor. These inline drum type magnetic separators are provided with flanged type inlet and outlet connections. Widely used in the Food, Pharma, Tea, Spices, Cattle Feed Plants, Flour Mills, Rice Mill, Minerals, Refractories, Glass and many other Products the magnetic drum incorporate high intensity stroncium / rare earth magnets.

Features:
  • Drum consists of high intensity rear earth magnets.
  • Strong & rugged construction.
  • Automatic separation of iron impurities.
  • Completely enclosed design to avoid dusting and pollution.

Inline Drum Type Magnetic Separator
Large View


Permanent Magnetic Pulley
Permanent Magnetic Pulley
We are engaged in manufacturing a unique range of permanent magnetic pulleys. These replace the drive pulleys at the end of conveyor belts. These permanent magnetic pulleys is used to extract iron particles from material flow and carry them underneath the belt from where they can be easily removed and collected.

Owing to the requirements of our clients we are engaged in offering a wide variety of conveyor belt types, depending upon their specifications.

The version available with permanent magnets has the following features:
  • Powerful
  • High intensity rare earth Nd-Fe-B magnets
  • Operate without electrical power



Magnetic Plate
We manufacture a wide range of magnetic plates designed to meet specific operations and plant conditions. Available in various sizes & strengths these magnetic plates are used to remove Tramp Iron such as bolts, nuts, bits of wire, nails and other contaminations from free flowing material to protect against occasional damage.

The magnetic plates are ideal for the removal of tramp iron form moving material carried in chutes ducts, spouts, conveyor belts, screens and feed trays. Irrespective of the material being plastic, paper pulp, food or fertilizer, oil seeds or grams we guarantee the full protection of processing machinery and iron free final products.
 
Salient Features:
  • Magnetic plate consists of  permanent magnet like ferrite & also of rare earth magnet.
  • Strong & rugged construction with ms or ss 304/316 construction.

Magnetic Plate


Suspension Magnet
Suspension Magnet
The range of suspension magnets available with us is useful for products that are carried by conveyor belts. These are largely recommended for products with high ferrous contamination and are applicable for processing bulk products such as sugar, coal, minerals, cereals, coffee, glass and culets.

Self Cleaning over brand type magnetic separator is recommended incase the frequency of impurities is too high. Thus, suspension magnets requires proper cleaning.



Magnetic Filter
The range of magnetic filters manufactured by us is used for the filtration of iron particles from products present in the liquid form.  These magnetic filters have been manufactured using ceramic or high intensity rare earth magnets. These are frequently used in hydraulic circuits in cooling systems for separation of ferrous material.

The magnetic unit of magnetic filter is enclosed in stainless steel or M.S. Housing which make it suitable for chemical, paper & ceramic industry. These can be removed easily by releasing the fasteners. In order to remove the fine magnetic particles or oxidized iron high intensity rare earth magnets is recommended.

Features:

  • Magnetic filter is consists of high intensity permanent magnet like ferrite & rare earth magnet.
  • Strong & rugged construction with ms & ss. 304/316 construction.

Magnetic Filter


High Intensity Magnetic Grill
High Intensity Magnetic Grill
High intensity magnetic grills that can be fitted in existing hoppers, pipe line or outlets or various equipment such as pulverisor and blenders.

In the standard type, the single row of magnetic elements is placed at specific distances and the multilayer type magnetic grills are mounted above each other in a zigzag manner for effective cleaning. In case of Self Cleaning type Magnetic Grill the Magnetic Elements can be cleaned just by pulling them out. As there is Separation Sleev over Magnetic Elements. The cleaning becomes very easy.

Features:
  • Magnetic grill comprise of High Intensity rare earth magnet.
  • Strong & rugged construction with ms & ss 304/316 construction.



Industrial Magnets
Magnets exist since the creation of the universe and the magnetic force can be observed and felt. The basic functions of the magnet revolve around the basic principles of north and south poles. Each magnet has one north and south pole each and joining them emit magnetic lines of flux.

Magnetic separators are used in the detection of magnetic (ferrous) and paramagnetic material contamination removes both from the process line. These industrial magnets are widely used in various process industries  due to high efficiency.



Raw Material Used
We make extensive use of Rare Earth- Neodymium Iron Boron magnets and ferrite magnet to manufacture industrial magnetic systems. These includes Drum Separators (Single & Double Drum), Magnetic Over Band Magnets, Magnetic Pulleys, Magnetic Plates, "U" shape Magnets, Magnetic High Powered Grills, Magnetic Lifting Devices, Electro-Permanent Magnetic Chucks.

Rare Earth Neodymium Iron Boron magnetic material possess extreme high-energy products thus, enabling in the production of separators with very high Surface Magnetic Induction up to 12500 Gauss. Normaly the working temperature for this Rare Earth material is 60ºC. For high temprature we can used special grade of rear earth magnets which can oprate up to 200ºC We can manufacture separators that can operate at temperatures up to 250ºC-275ºC, by using Samarium Cobalt Magnets for such a Special Application. Ferrite on the other hand is a ceramic material used in large quantities in a separator. Further, we can generate deep reaching flux fields up to almost 12 inches.



Customization
Being one of the leading manufacturers of industrial magnetic systems we possess the ability to customize our range of products as per the requirements and specifications of our clients.

With the support of a well equipped manufacturing unit, we are incorporated with advanced technological attributes of customized designing and construction.



Infrastructure
Being the leading manufacturers of industrial magnets our find usage in separation, holding & lifting of ferrous material thus, ensuring the high-end manufactured products for our clients.

We possess a highly mechanized manufacturing unit encompassing a variety of advanced equipments and specialized tools. Each unit is fitted with recognized and highly standardized machines and equipments of indigenous make. Our manufacturing unit is equipped with hi-tech tools to meet customer specific requirements. We focus mainly on the designing of our products and ensure that they are more user friendly and enhance their overall performance.

Moreover, we offer CAD/CAM facilities to help in the design and manufacturing of products. The products offered are not only superior in quality and performance but, also possess long life and can be easily maintained. Moreover, we also offer customized solutions as per the needs and specifications of our clients along with various types of repair and installation facilities. The products are delivered within agreed time frames.


Quality Assurance
“Quality” is the core of our organizational policy and we adhere to quality at each stage. We are committed to achieve total customer satisfaction by delivering quality magnetic systems on time. To achieve the goals we continuously improvise our relations with our suppliers, the quality management systems and employees of the organization.

Objectives:

  • Improvement in delivery performance
  • Reduction in supplier rejections
  • Enhancing customer satisfaction
Right from manufacturing till their packing our quality analysts keep a strict vigil on entire process.

We have set up a well-defined quality control management plan under which our range of industrial magnetic systems is tested on following parameters:
  • Designs
  • Dimensional accuracy
  • Surface magnetic induction in terms of Gauss values
  • Detection of magnetic (ferrous) and paramagnetic stainless steel contamination testing for effectiveness of system for required application.
With these quality parameters, we ensure only flawless product goes out of our premises.



Client Satisfaction
Since inception in 2004, cordial business relationships and client satisfaction has been our main priority. Owing to our advanced technology and effective manufacturing process, we are able to Manufacture our product  as per the client’s requirement.



CONTACT US
Mr. V.E. Velhal
Magnetic Solution Engineers
201, Sarita - II, Prabhat Industrial Estate, Near Toll Naka,, W.E.High Way, Dahisar East
Mumbai - 400 068, Maharashtra, India
Phone: +(91)-(22)-28281854 / 28281855
Fax: +(91)-(22)-28281858
Mobile:  +(91)-9920010559
Email: mse@vsnl.net

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