Mahendra Engineers

Established in the year 1999, at Pune, Maharashtra, India, we, “Mahendra Engineering,” are one of the eminent manufacturers and suppliers of Industrial Plants and Process Equipment. Apart from that, we are also specialized in offering Fabrication and Erection Services for a wide range of Material Handling Equipment. Owing to the high standard of products and services, we have earned a position of repute in the market. These are extensively used by a remarkable number of Sugar Factories spread across Maharashtra, Gujarat and Karnataka.

Our well facilitated manufacturing unit at Ahmednagar, Maharashtra (India) has enabled us in meeting the bulk requirement our products in various sugar plants and other allied industries such as Coded Pressure Vessels, Boilers as per IBR standard. Further, we have also broadened our range of activities by offering Consultancy Services along with supplying Plant & Machinery for Wine & Beverages making industries. With the use of advanced machinery and latest technology coupled with excellent basic material, the final product tends to be of superior standards.

Under the able guidance of our founder, Mr. Mahendra Patil, we have grown into a successful and recognized organization. He is a Mechanical & Automobile Engineer and has vast industry expertise of more than 15 years. Because of his support and encouragement, we have undertaken many projects like Shree Narmada Khand U.S.M. Ltd Narmada, Gujarat and many others. Moreover, With sincere efforts and commitment towards our customers, we have satisfied our customers like Kirloskar Oil Engineers Ltd., Ahmednagar (India), Bharat Petroleum Corporation Ltd., Jalgaon and many others. Now we are planning to set up projects in international market with countries like Tanzania, Mauritius and many other South African Countries.

With the ever increasing demand of our products and services, we are in the process of setting up Sugar Plants, Ethanol Plants and also Co-generation Units especially in South African countries; besides Mauritius and other locations which are sugarcane-rich.

In addition to that, we are also striving to further enhance the existing infrastructural facilities by inducting extra momentum in terms of expertise as well technology to broaden the horizon of the indigenous clientele.

We are one of the leading manufacturers and suppliers of Industrial Plants and Process Equipment. The range of products offered by us includes Milk Dairy Processing Plants, Sugar Plants, Candy Sugar Plants, Material Handling Equipment and Fuel Handling Systems. In addition to that, we also offer Water Softening Plant, Ash Handling System, Industrial Vacuum Cleaners, Sugar Dust Catchers, Single Jet Condensers and Grease Plants. We have also broadened our horizons and have been offering Fabrication and Erection Services for a wide range of Material Handling Equipment. Our products are renowned for the following advantageous features:

• High efficiency
• Easy operation
• Low maintenance
• Robust construction
• Less power consumption

Our wide range of products and services is appreciated by clients spread across nation. Owing to their high quality and efficiency, these products and services cater to the requirements of various industries. Some of the areas where these find extensive usage are:

• Power plant (Co-generation)
• Refined sugar plant
• Cube refined sugar plant
• Distilleries
• Ethanol plant
• Wine & Beverage
• Turbine overhauling
• Mill alignment
• Cilo system(for sugar handling)

Our innovative approach and technological excellence have helped us in being the preferred choice of our clients. We ensure that our clients get to relish the following benefits:

• Best possible design for best results
• Proper guidance from experienced personnel
• Solutions to critical problems from experts
• Extra profits through less investment & better performance
• Less payback period of the investment through suitable solutions

We hold the expertise in offering highly sophisticated manufacturing solutions on turnkey basis. Our capability is reflected by the major projects executed by us through our well integrated manufacturing facility. We had successfully completed large scale projects such as:

A) Oil Industries and Other Industries

We offer complete solution to some renowned oil and other related industries. The major chunk of projects undertaken by us is on turnkey basis, while in some cases we also introduce our services at a particular stage. Some of the reputed clients who have availed our services and are very satisfied include Indian Oil Corporation, Bharat Petroleum, Larsen & Tourbo. The detailed description about the nature of work undertaken by us is as follows:

Backed by years of industry experience and team of adroit workforce, we have emerged as an eminent manufacturer and supplier of Industrial Plants and Process Equipment. Moreover, we are also engaged in offering Installation and Commissioning of plant machinery required for sugar plants and fabrication of heavy machinery. Our major areas of operation in Maharashtra, Gujarat, Goa and Karnataka are:

• Manufacturing, Development, Trading, Project Erection & Commissioning, Heavy Fabrication, Cabling, Panel Board Manufacturing And Commissioning
• Project Consultancy for setting up Plants of Varied Capacities (800 TCD To 2500 TCD & More) for manufacturing Sugar and Allied By-Products such as Ethanol Etc.
• Project Consultancy for setting up Plants for manufacturing Industrial Alcohol (1530 Kld), Grease (5 Mt Onwards)

We are one of the trusted manufactures and suppliers of Industrial Plants and Process Equipment. In addition to this, we are also engaged in providing installation and project consultancy services for a wide range of material handling equipment. Our enviable position in the market has been due to the support of our sister concerns:

• Mohit Industries, Pune (India)
• Sai Engineering Works, Ahmednagar
• Sai Engineers & Machineries Pvt. Ltd., Ahmednagar

We are well equipped with a capacious manufacturing facilities based at Ahmednagar, Maharashtra (India) that is equipped with leading-edge machinery. With the implementation of innovative designing techniques and the skilled workforce, our products are at par with industry standards and conform to the requirements of our clients. The details of our manufacturing unit and various machinery installed are:

Land / Area : Unit – I Unit - II

• Constructed plot area: 20000 Sq. ft. 38000 Sq. ft.
• Work shop buildup shed: 11000 Sq. ft. 18000 Sq. ft.
• Machine shop: 7700 Sq. ft. 8000 Sq. ft.
• Overhead crane of 15 MT / 25 Ton 2 Nos. 2 Nos.
• Cap. at height 15 m: 8.5 mtrs. 8.5 mtrs

Building:

• Administrative office:1000 Sq. ft. 1200 Sq. ft
• Store: 500 Sq. ft. 600 Sq. ft
• Installed capacity: 600 MT 1200 M.T.
• Power sanction: 65 H.P. 99 H.P

Machine shop:

• Lathe Machines

1.2 m Swing Dia 6 m long

1.2 m Swing Dia 8 m long

0.8 m Swing Dia 3 m long

0.8 m Swing Dia 2.5 m long

• Milling Machine

• HMT Radial Drilling Machine

Capacity – 80 mm

Capacity – 100 mm

• Radial Drilling Machine

Capacity – 35 mm

Capacity – 25 mm

• Portable Drilling Machine
• Shaping Machine
• Pipe Bending Machine
• Plate Bending Machine

Capacity – 25 Thk x 2500 Width

Capacity – 40 Thk. x 2500 Width

• Bench Grinder
• Angle Grilnder

Fabrication Shop:

• Welding Rectifiers
• Welding Transformers
• Gas Cutting Sets
• Winches
• Pug Machines
• Chain Pulley Blocks
• Air Compressor 30 CFM
• Derrick
• Hydraulic Jacks, Power packs
• Diesel Generating Set 75 KVA

In addition to all these, we also make use of the following equipment depending on project specific requirements:

• Concrete Mixer
• Road Roller
• Excavator
• Dumper
• Fork Lift
• Mobile Crane
• X-ray testing machine
• Shearing Machine for sheet metal of size 4 mm  2500 mm
• Shearing Machine for sheet metal fabrication
• Derricks
• Winches
• Welding Rectifiers– as many as required for any project work
• Welding Transformers– as many as required for any project work
• Gas Cutting Sets – As many as required for any project work

Our management team consists high profile technocrats, engineers, workers and office staff headed by our CEO, Mr. Mahendra Patil, a Mechanical and Automobile Engineer with an experience of more than 15 years.

Mr. P.V Pawar, a Mechanical Engineer with an experience of 15 years in handling sugar plants as well as manufacturing. His areas of specialization are mentioned below:

• Monitors activities of supply, erection and commissioning of the plant.
• Has an extensive knowledge and wide exposure in operation and maintenance of various sugar plant machinery
• Recipient of the Best Technical Efficiency Awards for 2003–2004
• Special acumen for operation and maintenance of boilers
• Minimal break down period of Mills/turbines/Boilers
• 100% production of white sugar below 100 ICUMSA for the last three seasons in Bhimashankar S.S.K. Ltd.
• Running the plant with the minimum manpower
• During the tenure of his association with Bhimashankar SSK Ltd. exported about 360000 quintal of sugar to up-countries
• 68% of sugar exported in 2002-2003 season at the highest rate in Maharashtra

The panel also consists technocrats of high caliber. Some of the prominent members are:

Mr. P.F. Jain

• B. Sc. ANSI from National Institute of Kanpur
• An associated member of Chemists of India
• During his association with various sugar and associate industries over a period of 37 years, he has held key posts in a number of sugar manufacturing, sugar candy manufacturing and industrial alcohol/ethanol establishments
• Deputed to a number of up-country assignments in Jakarta (Indonesia), United States of America, and is closely associated with an ISO certified organization TUV, Germany
• Contributed to a number of technical articles which have been published on international level and imparted technical know-how in the related fields to a number of organizations in India as well as abroad

Mr. T.S. Ingle

• An M. Tech with class I boiler proficiency
• 24 years of experience in sugar industry
• Supervises the areas of quality control and procurement
• Has a number of patents to his credit
• Published and presented numerous articles on the topics such as co-generation of power, milling, boiling house, energy conservation, and others
• Specialized in preparing Detailed Project Report for numerous sugar plants and Biomass power projects
• Attended various conferences and seminars
• A Technical Advisory in the Vasantdada Sugar Institute, Pune for the last 15 years

Our research and development team ensures that we provide our clients with the latest products and incorporate the latest technologies in our manufacturing process. Our R&D experts also ensure that there are no goof-ups in terms of quality. The team of research associates that we have with us undertakes extensive research in order to comprehend the market situation and come up with constructive suggestions regarding the usage of the latest technologies.

By making the optimum use of the resources at their disposal, they provide us with different ways to improve the quality of our products and services. Our R&D experts work with utmost dedication and ensure that we grow higher and higher, as an organization.

We have a highly efficient quality assurance team that takes utmost caution to prevent any shortcomings. Our quality analysts ensure that any preventive measure, if required, is taken well in time. With the help of our technical experts, we thoroughly check the quality of each and every Industrial Plant and Process Equipment that we manufacture.

To make sure that our clients receive 100% error-free products, we get our products checked on several parameters, including efficiency, functionality and durability. Moreover, our team of quality controllers ensure that we provide high-standard fabrication and erection services to our esteemed clients.

Our client centric approach has helped us in delivering Industrial Plants and Process Equipment of highest standards to our huge client base. The services we offer are also highly acclaimed by our clients. We ensure that the products and services conform to the requirements of our clients and reach them within the specified time period.

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