Mainsail Solutions Pvt. Ltd.Mainsail Solutions Pvt. Ltd.
Industrial Design Services
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Product Design Services
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Product Prototyping Services
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Product Analysis Services
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Mold Flow Analysis
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Tool Design and Manufacture Services
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Legacy Data Migration Service
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Co-ordination Services For Industrial Products
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Product Life-Cycle Management
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Services

We offer value-based services to our clients delivering complete solutions within promised time, ensuring quality and satisfaction. With our unique approach and setup in India, we offers a robust product development process to carry out our work for that we are equipped with the latest technology. We offers different engineering services in the arena of industrial product design and manufacturing industries. We offers concept designing, prototyping services, rapid prototyping services, tool designing, mold flow analysis and product analysis etc.





Industrial Design Services

  • Need identification & Life style studies:
      We identify the requirements of the client through interaction and then conduct a comprehensive study with the help of market surveys, market tends, detailed study of the product, social class of customers etc., so as to give recommendations and suggestions to arrive at a decision about size, style & shape of the product.
  • Concept design:
      We believe in creating the product as conceived from ideas by providing it with colors and features, representing the same in the form of 2D pictures and Photographs.
  • Surfacing:
      The surface generation of product profiles is done as per the need of the product to help in formulating attractive shapes adhering to manufacturability, mock up & prototype generation.

    We are engaged in manufacturing mock-ups as per the finalized industrial design concept, using Rapid Prototyping Machines, CNC machining and Manual Hand-Finishing Techniques resulting in the generation of prototypes for design evaluation prior to release of data for manufacturing.

    However these are as per the final product but are manufactured using alternate methods of with or without minimum tooling.

    Portfolio Of Industrial Design

    I P Phone and Black box for trucksElectronic enclosures for communication applications
    Front and rear fascia for RU-panelsAnalog telephone adapter






  • Product Design Services

  • Part and Assembly Design:
      The parts are designed and assembled on the basis of their manufacturability, convenience of assembly function of the part and strength needed.
  • Technical Surfacing:
      Evaluation as well as generation of surfaces in terms of points, curves etc are used in the product.
  • Detailing:
      Generation of complete 2D drawings for each parts and assembly. Part drawing incorporates all the required details for manufacturing and quality inspection standards. Assembly drawing will have the expanded view, bill of materials and assembly dimensions.
  • Design Support
      We provide support in preparation of data for:
      • Structuring mock-ups to help in selecting concepts.
      • Accumulator and maintenance of data for modification and development of data.
      • Rapid development for design evaluation and ease of assembly.
      • Reverse engineering.
      • Building the working prototype.
      • Analysis of the existing product and deriving details of function part dimensions, materials and processes, etc used for manufacturing the part.
      • Value engineering of the parts in order to minimize the costs while ensuring the strength and functionality.
      • Redesigning of the product by optimizing processes.
    Portfolio Of Design Support

    Electrical Enclosures for communication applicationsSecond generation of set top boxElectronic enclosure for network encoderDesign of I P Phone
    Rack and enclosure design for heavy duty - high voltage electrical equipment.Front fascia for RU panelsElectronic enclosure for digital video serve Design of Analog Telephone Adapter






  • Product Prototyping Services

    As part of our product design services, we can help you with your prototyping requirements using FDM, SLS and SLA or 3D printing technologies.

    We can also use methods like CNC and conventional machining along with a protoshop with expert craftsmen for delivering quality prototypes.

    Rapid Tooling:
      We have the capability to do rapid proto tooling using silicon moulds, SLS and vacuum casting techniques.






    Product Analysis Services

    • Computer Aided Engineering and Finite Element Analysis
    • Kinematic and dynamic analysis of machinery and simulation
    • Fluid flow and combustion simulation using CFD tools
    • Work flow simulation
    • Manufacturing Simulation
    • Mold Flow Analysis
    Analysis for validation & improvement of product design, finalization of feed and cooling system, optimization of process parameters using MPI 6.0 with fill, pack, cool, warp and gas modules.






    Mold Flow Analysis

    We provide substantial mold flow analysis in order to improve the product design, finalization of feed and cooling system. The optimization of process parameters is done using MPI 6.0 with fill, pack, cool, warp and gas modules.

    Portfolio Of Mold flow Analysis


    Bumper Grille CD Retainers Pull Cup and Clam ShellBrush Housing
    CD RetainersLateral CoverCap and Case Air Cleaner Lock Bezel
    Medical Equipment LensAuxillary 4-Pole And 3-Pole CoversBase Lower DoorInstrument Cluster lens and body
    Garnish Upper / LowerDefrosters Shroud FanTail Gate_Lift Gate






    Tool Design and Manufacture Services

  • Design:
      Design of precision injection molding and press tools using the latest concepts and technologies. We have expertise in single cavity, multi cavity and family moulds and have extensively worked with many varieties of plastics. Mold Flow analysis is an integral part of our tool design process.
  • Manufacture:
      Project management for manufacture of plastic moulding and press tools from an established vendor base of high quality mould and press tool manufacturers, including undertaking the responsibility for inspection of samples, finished tools, production of trial lots, shipping and delivery.

  • Portfolio of Tool Design

    A B C Pillars Garnish Upper and LowerCover Grille Scuff Plate
    Electronic enclosure for network encoderLateral coverClam Shell Case Air Cleaner
    Instrument Cluster Lens and Body Electronic enclosure for network encoderRear Cluster Lamp Body and Lens Defrosters
    Pull Pocket Shroud FanAir Outlet Assembly Base Lower Door






    Legacy Data Migration Service

    The conversion of drawing is done in the form of hard copy or PDF format to 3D models detailing of the same in softwares like Pro-E, Ideas and Solid works. This also facilitates conversion of models and drawings existing in old 2D/3D modeling software to another or latest 3D software.






    Co-ordination Services For Industrial Products

    We offer harmonious co-ordination for manufacturing high precision injection molding and press tools, parts of machinery, PCB assemblies as well as box-build products from established and reputed manufacturers with specialized focus and expertise in the medical, automobile and electronic sectors.






    Product Life-Cycle Management

    We initialize effort in maintaining and managing the entire “life-cycle” of a product, right from concept and design to production and marketing with uniform updation of changes in design and specifications so as to facilitate the communication between suppliers, manufacturers and project teams.




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