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Railway Cables

Railway Cables
Dazzolite Brand Railway Signalling Cables is a well established brand in Indian Railways for more than 2 decades. Railway Signalling Cables are manufactured as per IRS-S- 63/2007 with latest amendments & Railway Signalling Quad Cable manufactured as per IRS – TC- 30/2005 with latest amendments. Dazzolite signaling cables are manufactured as per RDSO requirement & specifications. Our range of Railway Cables includes Railway U/G Quad Indoor Cables, Control & Signalling Indoor Cable, Railway U/G Quad Outdoor cables, Control & Signalling Outdoor Cable etc.

Railway U/G Quad Indoor Cables

Railway U/G Quad Indoor Cables

Manoj Cable takes pride in having developed and designed wide varieties of cables to various international and customers specifications. We developed a totally new cable with very advanced design features viz. 4 Quad Axle Counter Cables for the Indian Railways with extremely low capacitance unbalance and reduction factor values, in view of the stringent usage and safety requirements

Manoj Cable is among the Cable Manufacturing Companies who manufacture the following types of cables for Indian Railways.

  • Underground Railway Signaling Cables

  • Underground Railway Quad Axle Counter Cables

  • Power Cables

  • Specialized Instrumentation cables for underground and elevated Metro Projects


Application:

These cables are used  in indoor locations of control panels, circuits in switching yard for signalling   and   communication   purpose. These  cables  are   not  suitable  for  direct  buried
applications.

Specification:
IRS  S : 76/89

Quad Indoor

CONSTRUCTION TECHNICAL DATA
Conductor
Insulation
Core Wrapping (for multicore cables)
Sheath (for multicore cables)
Annealed plain copper solid or stranded as per sizes given in Table 1 of IRS specification or any other size as agreed
Extruded PVC Type A of IS-5831 & IRS Specification requirement
Sinqle core colours Red/ Black/Yellow/Blue/Grey or as specified by the customer
Multi core cables Colour codinq as per conductor size and no of cores as per Table no 3 of IRS Specification
Insulation thickness as per Table 2 of IRS Specification
Polyester Tape of minimum thickness of 0 025 mm tightly lapped with minimum 30% overlap.
Extruded PVC type ST1 of IS-5831 in Grey colour. Sheath thickness for individual cable size & type shall be as per Table 5 of IRS Specification
Maximum Conductor Resistance at 20°C (Ohms/Km)
Minimum Insulation Resistance at 50°C of finished cable
High Voltage Test
as per Table 1
Insulation thickness IR at (Nominal) 50°C in Mohms/Km
0.5 mm 3
0 8 mm & above 5
Insulation thickness Test (Nominal) Voltaqe 0 5 mm 2.5 KV RMS for 5 minutes 0 8 mm & above 4 KV RMS for 5 minute

Control & Signalling Indoor Cable

Control & Signalling Indoor Cable

Manoj Cable takes pride in having developed and designed wide varieties of cables to various international and customers specifications. We developed a totally new cable with very advanced design features viz. 4 Quad Axle Counter Cables for the Indian Railways with extremely low capacitance unbalance and reduction factor values, in view of the stringent usage and safety requirements

Manoj Cable is among the Cable Manufacturing Companies who manufacture the following types of cables for Indian Railways.

  • Underground Railway Signaling Cables

  • Underground Railway Quad Axle Counter Cables

  • Power Cables

  • Specialized Instrumentation cables for underground and elevated Metro Projects

For details, specifications, quotes please visit our contact us page and place your enquiry.

 

Signalling_Indoor

CONSTRUCTION TECHNICAL DATA
Conductor Annealed plain copper solid or stranded as per sizes given in Table 1 of IRS specification or any other size as agreed Maximum Conductor Resistance at 20°C (Ohms/Km) as per Table 1
Insulation Extruded PVC Type A of IS-5831 & IRS Specification requirement
Single core colours Red/ Black/Yellow/Blue/Grey or as specified by the customer.
Multi core cables Colour coding as per conductor size and no of cores as per Table no 3 of IRS Specification Insulation thickness as per Table 2 of IRS Specification
Minimum Insulation Resistance at 50°C of finished cable Insulation thickness IR at (Nominal) 50°C in Mohms/Km 0 5 mm 0 8 mm & above 3 5
Core Wrapping (for multicore cables) Polyester Tape of minimum thickness of 0 025 mm tightly lapped with minimum 30% overlap. High Voltage Test Insulation thickness Test (Nominal) Voltage 0 5 mm 2 5KVRMS for 5 minutes
Sheath (for multicore cables) Extruded PVC type ST1 of IS-5831 in Grey colour Sheath thickness for individual cable size & type shall be as per Table 5 of IRS Specification


Railway U/G Quad Outdoor Cables

Railway U/G Quad Outdoor cables

Manoj Cable takes pride in having developed and designed wide varieties of cables to various international and customers specifications. We developed a totally new cable with very advanced design features viz. 4 Quad Axle Counter Cables for the Indian Railways with extremely low capacitance unbalance and reduction factor values, in view of the stringent usage and safety requirements

Manoj Cable is among the Cable Manufacturing Companies who manufacture the following types of cables for Indian Railways.

  • Underground Railway Signaling Cables

  • Underground Railway Quad Axle Counter Cables

  • Power Cables

  • Specialized Instrumentation cables for underground and elevated Metro Projects

For details, specifications, quotes please visit our contact us page and place your enquiry.

 

Application:

For Outdoor & can be used in Underground locations.

Specification: IRS:S:63/2007

 

Blank

CONSTRUCTION TECHNICAL DATA
Conductor Annealed Plain Copper Conductor Solid or Stranded as per IS 8130 & Table 1 of IRS Specification in sizes of 1 0 Sq mm to 50 Sq mm Max. Conductor Resistance at 20*C As per Table 1 of IRS Specification
Insulation Insulation Extruded PVC Type A' of IS 5831 per Table 2 of IRS Specification Min. Insulation Resistance 10 MOhm/Kmat50°C
Colour Coding Single Core - Red, Yellow, Blue, Black or Grey 2Core - Red & Black 3Core - Red, Yellow, Blue 4Core - Red, Yellow, Blue, Black, 5Core - Red, Yellow, Blue, Black, Grey 6Core & Above - Two adjacent Cores (Counting & Direction, Core ) in each layer Blue & Yellow remaining cores Grey. Alternatively all Cores of Grey colour and each core number printed Core to Core 4 KV RMS for 5 minutes High Voltage Test
Laying Up/Cable stranding The required no of cores are stranded in accordance with IRS Specification Table 3 A polyester tape shall be provided for cables which are double steel tape armoured
Inner Sheath Extruded PVC Type 'ST1\ of IS 5831 Minimum thickness 0.6 mm for cables upto 12 core and minimum 1.0 mm for cables above 12 core. Single core cables shall not have any inner sheath
Armouring Single layer armouring of 1.4 mm G S Round wire where calculated diameter under armour is less than 13 mm and 0.5 mm thickness Double steel tape armoured when calculated diameter under armour is more than 13 mm
Outer Sheath Extruded PVC Type 'ST1', IS 5831 & IRS specification & the thickness shall be as per Table 6 of IRS specification

Control & Signalling Outdoor Cable

Control & Signalling Outdoor Cable

Manoj Cable takes pride in having developed and designed wide varieties of cables to various international and customers specifications. We developed a totally new cable with very advanced design features viz. 4 Quad Axle Counter Cables for the Indian Railways with extremely low capacitance unbalance and reduction factor values, in view of the stringent usage and safety requirements

Manoj Cable is among the Cable Manufacturing Companies who manufacture the following types of cables for Indian Railways.

  • Underground Railway Signaling Cables

  • Underground Railway Quad Axle Counter Cables

  • Power Cables

  • Specialized Instrumentation cables for underground and elevated Metro Projects

Application Area:- Outdoor Applicable


CONSTRUCTION TECHNICAL DATA
Conductor Annealed Plain Copper Conductor Solid or Stranded as per IS 8130 & Table 1 of IRS Specification in sizes of 1 0 Sq mm to 50 Sq mm Max. Conductor Resistance at 20X As per Table 1 of IRS Specification
Insulation Extruded PVC Type 'A of IS 5831 per Table 2 of IRS Specification Min. Insulation Resistance 10 MOhm/Kmat50°C
Colour Coding Single Core - Red, Yellow, Blue, Black or Grey 2Core - Red & Black 3Core - Red, Yellow, Blue 4Core - Red, Yellow, Blue, Black, 5Core - Red, Yellow, Blue, Black, Grey 6Core & Above - Two adjacent Cores (Counting & Direction, Core ) in each layer Blue & Yellow remaining cores Grey. Alternatively all Cores of Grey colour and each core number printed High Voltage Test Core to Core 4 KV RMS for 5 minutes
Laying Up/Cable stranding The required no of cores are stranded in accordance with IRS Specification Table 3. A polyester tape shall be provided for cables which are double steel tape armoured
Inner Sheat Extruded PVC Type 'ST1', of IS 5831 Minimum thickness 0.6 mm for cables upto 12 core and minimum 1.0 mm for cables above 12 core. Single core cables shall not have any inner sheath
Armouring Single layer armouring of 1 4 mm G S Round wire where calculated diameter under armour is less than 13 mm and 0 5 mm thickness Double steel tape armoured when calculated diameter under armour is more than 13 mm
Outer Sheath Extruded PVC Type 'ST1', IS 5831 & IRS specification & the thickness shall be as per Table 6 of IRS specification


To,Manoj Cables Limited

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