Heating Elements,Immersion Heaters,Strip Heaters,Band Heaters,India

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Heating Elements

We are a prominent company that is engaged in manufacturing and exporting of premium quality heating elements and systems. Our spectrum of product includes a variety of heaters like Tubular Heaters, Immersion Heaters, duct heaters, multi purpose Strip Heaters, suction, out flow heaters, band heaters and cartridge heaters. In addition to the above mentioned we also manufacture Thermocouple, Resistive Load Banks, and circulation heating systems, temperature sensors and heating elements for OEMs. We use the finest quality of magnesium, lead, nickel and other alloys, which are taken from reliable supplying agents. hi technology grants high efficiency and smooth functioning to all our products, which enjoy high demand in the domestic and international market. Some of our special products are:

Immersion Heaters

We offer immersion heaters in Copper, SS304, SS316, SS316L, Incoloy, Titanium, Lead /Teflon Coated Sheath Materials. It also comes in 1"-3" Brass flange & Custom Flanges. It basically serves general purpose and has the basic features of explosion and moisture resistance .it is available in High, medium and low watt densities for various processes. Some of its specific features are:

Epoxy sealed terminals
Built In Thermostat Pocket Option
High, medium and low watt densities for various processes
Comes in Several wattage and voltage combinations

Some of the materials which it comes in are

Incoloy Sheath
Stainless sheath material
Copper Sheath
Mild steel

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Strip Heaters

Strip Heaters that we offer come in rugged construction for for Air/Process Heating/Refrigration. They are available in electro plated steel or stainless steel. Strip Heaters are an excellent choice for surface contact heating. A number of mounting screws are used at the ends an in the middle of the heater to prevent detachment due to thermal expansion. Some of the specific features are:

High temperature nickel chromium resistance wire
Thin construction and high quality insulation for effective heat transfer
High dielectric qualities
Different sheath models to suite temperature range up to 550°C large Variety of Standard and custom options available for termination and mountings
Several wattage and voltage combinations are available

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Band Heaters

They are most commonly used in the Plastic Injection Molding and Extrusion Processes machines. It Uses very low watt density. Some of it varieties are:

Mica band and nozzle heaters
Ceramic Band Heaters
“ Insulation Tech” Power Saving Heater
Air-Cooled Ceramic Band with blower Jacket

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Tubular Heaters

We offer a variety of basic types of tubular heaters:

Tubular Heaters
Custom Built Heating Elements
Casted Tubular Heaters
Duct Heaters
Finned Tubular Heaters

These heaters are used in different industries as per their features and specifications. Different tube diameters and different tube Sheath materials are available. Heating of air requires an oxidized tube surface. The most common type of Sheath Materials that is used for high temperature application is:

SS304
SS316
SS316L
INCOLOY

The large variety of ratings, sizes, materials and terminations makes the tubular heater useful for many industrial, commercial and scientific applications. If the resistance and the surface load are not exceeded, it can endure all wattages and voltages are possible.

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Cartridge Heaters

This type of heaters comes in a wide variety with specific applications with Low Watt density. Some of the features exhibited by these heaters are as follows:

Dual-voltage
Three phase
Ground terminal & different termination styles
Voltage as low as 12 or 24 Volts is allowed
Braided Wire
Straight or right angle exit
Max temperature for SS tube 400 °C, for Brass tubes 200 °C
Diameters: Min 8mm to Max 45mm
Length can vary
Choice of lead lengths

It finds application in many industry processes, some of which are:

Plastic molding
Packaging equipment
Heating tanks
Plastic extruder's
Labeling machinery
Gas and liquid heating

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Suction Heaters

Suction heaters are specifically designed to heat only that amount of material that is to be pumped from a large storage tank. The outlet nozzle is attached to the pump suction. The heater heats the material inside the heater pipe body which is then drawn through the heater into the suction side of the pump. This technique saves substantial energy costs since it is not necessary to heat the entire contents of the tank to draw off relatively small amounts of viscous materials. Complete weather-proof construction makes these heaters perfect for installation in large outdoor storage tanks. Large heater inlet provides smooth, full-flow through the heater.

Features

Terminal Enclosure:Circulation heaters are designed to be installed outdoors in exposed areas. Enclosures are designed to be Moisture Resistant or Moisture and Explosion Resistant. Low Watt Density Elements make the heaters safe to use on most viscous liquids. Carbonization is minimized.
Vessel: Heater and mounting flanges are ANSI B16.5 150 Lb carbon steel. Assembly Provided with thermal insulation & outer Metal Sheath Covering Thermostats/ Temperature Controls and Control Panels They are provided with temperature controls to control fluid outlet temperatures and limit internal temperatures under abnormal Depending on customer specifications.They may be supplied with factory equipped AR thermostats / Temperature sensors in case of Digital Temperature controllers other Panel Accessories. Integral or remote mounted control panels with electronic controls and solid state (SSR) or contactor power controllers can be provided using virtually any combination of control devices.

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Duct Heaters

We are manufacturers of a complete line of electric duct heaters with various physical sizes and KW/Btu/h outputs. They mainly are used to Boost air temperature for any forced air system. Some of its applications are:

Additional heat for cold room
Temper air temperature for Air to Air Heat Exchanger
Air Source Heat Pump-rids
Ground Source Heat Pump boost / backup

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Circulation Heaters

MATRUSREE ™ Suction Heater is a flow-through electrical heater, ideal for heating of oil or water.Its heat load capacities range from 3 to 200 kW, with design conditions up to 16 bar and 160°C. They are generally Mounted Horizontally, but is also available as Vertical Mounting with Different MOC. These heaters are designed specially as Suction Heaters but can also be designed for Out Flow Heaters as well as Immersion Heaters Application.

TECHNICAL DETAILS OF ELECTRIC HEATERS Element design:

Element consists of open helical coils of high Resistance Nichrome (80/20) wire carried through ceramic bobbins.
All Corderite bobbins are tied in position with a SS-304 center rod.
These elements are fitted inside solid drawn tube of size 40 NB schedule 40.
On installation over Flange, Elements are fixed using Z-clamp for ease of replacement. Renewable cartridges facilitate easy replacement of elements without emptying the tanks.

Watt Density

Watt density is the heating density experienced by oil over the outside area of encasing metallic pipe.

Offered range is 1.5 to 2.0 watts per square cm.

Power supply & control

Heaters upto 3Kw are designed to operate on 230V, single phase AC Supply. From 6 Kw onwards, these operate on 415V,3 phase AC Supply. All heaters are provided with a thermostat for precise temperature control. Heaters above 12Kw are provided with standby thermostat.

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Hot Air Ovens

Item Code: Industrial-Hot-Air-Ovens

MATRUSREE’s Forced Air ovens are engineered to meet your most demanding needs and solutions to specific applications such as drying, curing, baking, and sterilizing while also allowing for considerations of performance and price.MATRUSREE’s Large Capacity Ovens were designed to meet the demand for large capacity, multi-purpose ovens. MATRUSREE’s unique turbo blower system creates a true one-pass circulation pattern that provides both exceptional temperature uniformity and rapid heat recovery. A slide-operated vent allows the user to adjust fresh air ventilation. This permits adjustment from continuous fresh air intake to closed recirculation.

Horizontal Forced Air (Convection) Oven

Offers a high level of performance and optimal circulation with the oven shelves fully loaded. Heated air is directed into the duct space on the right side of the oven and flows through horizontal slots and across the shelves. The air then exits the chamber through slots on the opposite chamber wall. "One pass" circulation means that the air is circulated through the blower and over the heating elements each time it passes through the oven chamber.
Safety Designed into Ovens. Each oven is equipped with an independent safety Digital temperature controlling System.

Large Capacity Forced Air (Convection) Ovens

Two floor model ovens are offered to maximize laboratory space and allow high performance, large volume drying capabilities.

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Resistive Load Banks

A load bank is a device which develops an electrical load, applies the load to an electrical power source and converts or dissipates the resultant power output of the source. The purpose of a load bank is to accurately follow the operational or “real” load that a power source will see in actual application. a load bank has the following features as a

Self-contained
Unitized
Systematic operation

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Industrial Thermocouple

Item Code: Thermocouple

The two main specialties of thermocouple are rugged construction and versatility, with many selections for various temperature ranges. Thermocouples are made up of two different material wires welded together. These produce a very small DC voltage, depending on temperature and thermocouple type. The controller checks this voltage, and compares it with standard values and, displays controlled temperature. It is inexpensive and comes in a wide variety.

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Commercial Heating Elements

A heating element converts electricity into heat through the process of Joule heating. Electrical current running through the element encounters resistance, resulting in heating of the element. We use high quality Nichrome wire or ribbon as the conductor because Nichrome is an ideal material, as it is inexpensive, has relatively high resistance, and does not break down or oxidize in air in its useful temperature range.