Established in the year, 2005, our company, Mechanite Engineering Solutions is engaged in the sphere of manufacturing plastic moulds, fixtures and dies, engineering plastic components. These finds their applications in automobile, air-conditions, household appliances, exact instrument and mechanical equipment.
The entire range is fabricated at our highly developed manufacturing unit that is spread over an area of 10000 square feet with sufficient installation capacity. We use latest machines based on latest technology to ensure optimum efficiency and durability. Further, apart from manufacturing these components with cutting edge technology, we also make sure that these are fabricated as per the industry standards and check them on various quality parameters at our quality testing facility.
Our range includes plastic moulds, precision moulds, compression molds, industrial fixture, industrial jig, engineering plastic parts, industrial plastic parts, automobile components, etc.
Today, we have become the most prominent companies in the industry due to our quality and client centric approach. Apart from the nation, our products are also exported to Japan, Australia, France and other countries. To facilitate our clients, we also provide tooling solutions and services for mold design, injection molds, compression molds, mold solutions, prototype manufacturing & machining and pattern making & press tools.
Under the guidance of our Owner, Sumedh Pethkar, we have achieved great accolades in the market who is BE Mechanical and Master of technology in Tool designing from NTTF Bangalore. His business acumen and industrial experience has helped us in established our company at the pinnacle of the industry.
Business Specifics:
Legal status: Proprietorship Firm
Annual turnover: Rs. 1 Crore (INR)
Trade Memberships: Member of TAGMA
Trade shows participated: Diemold Exhibition, India
Product Portfolio
We have earned great accolades in the sphere of manufacturing a wide range of plastic moulds, fixtures and dies, engineering plastic components. Apart from this, we have also gained expertise in the operations of manufacturing an assortment of electronics & automobile components.
Our product range plastic moulds, precision moulds, industrial fixture, industrial jig, dies, electronics components, automobile components, industrial plastic components and engineering plastic parts and components.
These parts and components are manufactured with latest technology by using graded raw material that ensures optimum efficiency of the range.
Some of the features of these parts and components are:
High tensile strength
Corrosion and abrasion resistant
Precise dimension
Easy to install
Durability and reliability
Over the period of times, we have come of an age and providing our services for mold design, injection molds, compression molds, mold solutions, prototype manufacturing & machining and pattern making & press tools and molds manufacturing solutions for automobiles, consumer durables and white goods. Our range of parts and components are widely demanded in automobile and other engineering industries.
Quality Assurance
Throughout our business operation, we have always focused on providing optimum quality of our parts and components to our clients. We believe that it is the quality that has earned so many clients all over the county and we are firmly determined to maintain our quality standard by practicing strict quality norms at our unit. We have installed a modern quality testing facility that is managed by efficient team of quality inspectors who maintain the entire manufacturing process, right from procuring the raw material to final dispatch of the consignments.
We have following inspection or testing facility at our unit:
Mitutoyo Make Height Master ( 0 to 300 mm)
Carbide Slip Gauges
Mitutoyo Make Bore Gauges dia 18mm to dia 68mm
Mitutoyo Make Outside Micrometers upto 200mm
Surface Plates ( GMT make - 1200X800 '0' Grade)
Mitutoyo Make Depth MIC
Various other measuring Instruments
Customization
We develop our range of plastic moulds, jigs & fixtures, dies, engineering plastic components and various electronics & automobile components, however, we also understand requirements for various specific specificiaons depending upon the concerned application, Hence, we have established a modern research and development wing where our researchers help us in customizing our components for our valued clients.
Manufacturing Facility
We have a sophisticated infrastructure facility that allows us to develop a wide range of electronics & automobile components and others.We own a manufacturing unit that is spread over an area of 10000 square feet with installed capacity (per month) from 50T upto 450T Molds. It has enabled us to execute our business with ease and comfort. Further, we also own an in-house design unit with CAD/ CAM software to carry out our designing process with perfection and an in house plastic injection molding facility upto 75T and upto 170T locally. Company has capability of handling moulds up to 600 tones of molding machine
We have:
No.
Facilities
Model
Manufacturer
M/C. Specification (mm)
RPM
No. of M/c.
Remark
Year of Mfg.
1
Vertical Machining Center
DMC 835 V
DECKEL MAHO
835x510x510 (x*y*z*) Travel
10,000
1
Load Cap. 800 kg
2008
2
CNC MILLING
INTERACT MK2
BRIDGEPORT
450x350x150 (x*y*z*) Travel
4000
1
Load Cap. 200 kg
1999
3
CNC EDM
CM-434 C
CHMER
630x400x350 (x*y*z) Travel
50 Amp.
1
Load Cap. 1000 kg
2008
Manufacturing Facility
Apart from the above-mentioned machinery, we have also installed following machines at our unit:
Deckel Maho 835V
Chmer CNC Sparking
Bridge port VMC
Arburg Injection molding machine for trials
3D-CMM: DEA make X=710, Y=660, Z=460 also available locally
Research And Development
Our infrastructure also incorporates a modern Research and Development Wing that is managed by highly efficient technocrats and engineers. It facilitates us to understand the need of the clients and to know the market dynamics. We try to manufacture parts and components, which are in demand or which are useful for the clients and other customers. The R&D team keeps us abreast of the latest updates of the industry and provides us an prospect to do the necessary modification with the automotive and electronic parts. It due to the constant efforts of our researchers, we have been able provide customized solution to our clients within committed period.
Clientele
Our customer-oriented approach has enabled us to build long-term relationship with the clients all across the nation. To give complete customer satisfaction, we offer them with qualitative and innovative range of plastic moulds, fixtures & dies, engineering plastic components and various electronics & automobile components. In addition, our products are cost effective and delivered within the desired schedule time. Moreover, we also customize our products to meet the exact requirement of our clients.
Bajaj Auto
PMP Components
Flash Electronics, Pune
Mutha Engineering, Satara
Rich Industry, Pune
Kavitsu Transmission Pvt. Ltd
Bartakke Electrofab Pvt. Ltd
Ajinkya Plastics
Tanksale Plasto
Amity Fabritech
To ensure hassle free transaction, we have adopted various payment modes such as Money transfer through bank, Cash, Demand Draft and E-payment.
Why Us?
Following are some of the major elements that have contributed in our success:
Chopda Industries Manufacturing, exporting and supplying plastic sheets, leak proof building roofing sheets, polycarbonate roofing sheets, commercial building roofing sheets and building roofing sheets.
Rattansons International Exporting and supplying dust covers such as metallic dust cover, light weight dust cover, precision dust cover, 1tray based dust cover, customized dust cover and 4tray base dust cover.
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