The workshop is a state of the art facility having all modern equipments for manufacturing, testing & repair of valves. The products manufactured are adapted to the most rigorous safety & reliability criteria.
The company is engaged in manufacture of Safety valves and also has a highly skilled workforce which can carry out insitu or workshop reconditioning of all types of valves. The workshop is approved by various IIIrd party inspection agencies such as EIL, IBR, TUV, DNV, BVIQ, SGS, LRIS, RITES, BAX COUNCIL, UHDE, PDIL, LLOYDS, CCOE, FCRI & TDC for indigenous materials and various other agencies. The list of organisations which have reposed trust in Sebim, includes frontrunners in the Indian chemical & process Industry.
Our range includes:
66 Series Valves
These are high lift, full nozzle Safety Relief Valves for steam, gas or liquid service, available in various orifice sizes from 0.71cm2 to 168cm2 i.e. D orifice to T orifice upto 1500#. Face to face dimensions are in accordance to API526. These valves can be supplied with or without bellows depending upon process and end user requirement. Valves can be manufactured in different body materials such as Carbon Steel, Stainless Steel, Cr MO Steel or Low temperature Steel. Variations in form of different types of bellows, lifting lever, open or closed bonnet, stellited nozzle or disc & Gag, are available.
DESIGN FEATURE
Face to face dimension according to API 526
Adjusting Ring
Screwed Full Nozzle
Flanges according to ANSI B 16.5
ISO PN Flanges (On Request)
Specification:
Service
Liquid, Gas & Steam
Size
1".D.2" to 8". T.10"
Pressure range
1 - 414 Bar
Flanges
ANSI 150 to 2500
Body Material
Carbon Steel, Low Temp. Carbon Steel, Killed Carbon Steel, Chromium Molybedenum Steel(High Temp.Alloy Steel), Austentic Stainless Steel, Nickel/Copper Alloy, Alloy-20, Monel, Inconel & Hastelloy. Also available in compliance with NACE standards
Design Features
High Lift, full nozzle. Face to Face dimension according to API 526. Adjusting and Reaction rings, Bolted Cap. Screwed Full Nozzle.
Design Codes
API RP 520 I & II, API RP 521, API RP 526, API RP 527, ASME Sec.VIII Div. I & II, ANSI B 16.34, ANSI B 16.5
Accessories
Packed/Plain lifting lever with closed bonnet Packed/Plain lifting with open bonnet Steam Tracing Jacket Bellows Gag
Hydro Test of Pressure Parts, Set Pressure, Seat Tightness, Back Pressure Test as per relevant standard, DP Test, Helium Leak Test, Radiography, PMI, Charphy V-Notch Test, Bend Test.
These are screwed / flanged type valve suitable for both gas and liquid applications. The valves are available in orifice sizes ranging from 0.283 cm2 to 3.664 cm2 & pressure class upto 2500#. These valves are available with a maximaum set pressure of 420 bar at 38°C. Body material available is A216 WCB and A351 CF8M. Valves are also suitable for Cryogenic application.
DESIGN FEATURE
End connections Screwed(BSP or NPT) or Flanged
Adjusting Ring
Inlet Connection Screwed Male or Female
Screwed Full Nozzle
Flanges according to ANSI B 16.5
ISO PN Flanges(ON Request)
Suitable for Thermal Relief Applications
Specification:
Service
Liquid, Gas & Cryogenic
Size
1/2" to 1½",orifice area 0.28 to 3.66 cm2
Pressure range
1 to 420 Bar
End Connection
Screwed(BSP or NPT), Flanged
Body Material
Carbon Steel, Low Temp. Carbon Steel, Killed Carbon Steel, Chromium Molybedenum Steel(High Temp.Alloy Steel), Austentic Stainless Steel, Nickel/Copper Alloy, Alloy-20, Monel, Inconel & Hastelloy. Also available in compliance with NACE standards
Design Features
High Lift, full nozzle. Screwed Cap. Adjustable blow down ring. Screwed Full Nozzle.
Design Codes
API RP 520 I & II, API RP 527, ANSI B 16.34, ANSI B 16.5
Accessories
Packed lifting lever with closed bonnet Steam Tracing Jacket Bellows Gag
Hydro Test of Pressure Parts, Set Pressure, Seat Tightness, Back Pressure Test as per relevant standard, DP Test, Helium Leak Test, Radiography, PMI, Charphy V-Notch Test, Bend Test.
To cope-up with the increasing demand for REFURBISHMENT OF VALVES, Mekaster Engineering Ltd. has setup a separate division for reconditioning of valves in 1994 under the same roof with manpower, materials, machines, equipments, tools and tackles etc., required for the purpose.
The reconditioning division also offers a prompt, reliable service for the supply of replacement parts, all work is carried out in accordance with INDIAN as well as INTERNATIONAL QUALITY STANDARDS. The keynote of the reconditioning division is close consultation with the client's, Engineer's, Inspector's and Third party Inspection Agency at all stages to ensure optimum Quality at an economical prices.
The type of services offered, based on job quantum and nature of work involved are :
1. Annual rate contracts for all type of valves reconditioning.
2. IN-SITU Valves repairing & testing during annual turn around (ATA).
3. Shut-down and Emergency Valves Maintenance.
4. Installation and Commissioning of Valves.
5. Manufacturing and Commissioning of Valves.
We have the capability to recondition the below mentioned type and range of valves :
a) Safety/Pressure relief including reconditioning, calibration, resetting and commissioning.
b) Gate, Globe, Non-return, Butterfly, Ball, Plug Valve sizing ranging from 1/2" Dia. to 48" Dia. and rating upto 2500#.
These are screwed or flanged safety relief valves for gas & liquid applications and are provided with adjustable blow down ring. Body material is A195/WCB as standard & for corrossive service body material used is A182F 316 / CF8M. Series 14/15 valves are manufactured in 0.80 cm2 orifice size & are used in applications where required flow rates are moderate, set pressure is upto 1480 PSIG and class rating is uptp 600 Lbs. S14/15 vlaves can be supplied with screwed or flanges connections.
DESIGN FEATURE
End connections Screwed(BSP or NPT) or Flanged
Adjusting Ring
Inlet Connection Screwed Male or Female
Screwed Full Nozzle
Flanges according to ANSI B 16.5
ISO PN Flanges(ON Request)
Suitable for Thermal Relief Applications
Specification:
Service
Liquid, Vapour(Thermal Expansion)
Size
0.1/2 to 1½, orifice area 0.80 & 0.38 cm2
Pressure range
1 to 102 Bar
End Connection
Screwed (BSP or NPT), Flanged
Body Material
Carbon Steel, Low Temp. Carbon Steel, Killed Carbon Steel, Chromium Molybedenum Steel(High Temp.Alloy Steel), Austentic Stainless Steel, Nickel/Copper Alloy, Alloy-20, Monel, Inconel & Hastelloy. Also available in compliance with NACE standards
Design Features
High Lift, modified nozzle, Screwed Cap
Design Codes
API RP 520 I & II, API RP 527, ANSI B 16.34, ANSI B 16.5
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