Melcon
Power TransformerDistribution TransformerFurnace TransformerHermatically Sealed Transformer
Dry Type TransformerGenerator TransformerAuto TransformerElectrical APFC Panel

Profile
We, at Melcon, are one of the reputed concerns engaged in manufacturing and supplying premium quality range of power & distribution transformers. Incorporated in the year 1988, our company is successfully forging ahead in the global markets.

Equipped with latest production machinery and services of dexterous team, we are able to offer precision-engineered range of power & distribution transformers that perfectly meet client' s load carrying requirements. Our range includes dry type, arc furnace, generator transformer, power, sealed corrugated, auto, distribution, APFC panel, hermetically sealed, assembly, distribution with OLTC and others.


Mr. R.K. Jain, is the director of our organization who has valuable industrial knowledge and practical exposure of the involved industry dynamics. He has working experience in various reputed companies including Telco, Pune and Kelvinator (Whirlpool). His vast experience, entrepreneurial skills & advanced manufacturing facilities located at ALWAR with sales offices at Agra, New Delhi, Chennai, Kolkata & Mumbai assist us in meeting the power & distribution transformer demands of clients like electricity boards and private organizations.



Our Range
Our advanced production facilities and services of experienced industry professionals assist us in manufacturing and exporting a wide range of power & distribution transformers that are as per the defined quality standards. Our range of transformers are being widely used by numerous electricity boards and private organizations.

Besides offering high performing transformers, we are also providing reliable after sales support to our clients. Normally coming with warranty of 18 months from the date of supply, we are offering :

• Oil immersed distribution and power transformers ranging from 5 KVA to 10000 KVA of up to 33KV class
• Servo controlled stabilized transformers- output+% (1KVA-1000 KVA) up to 33 KV
• Furnace transformers (Arc furnace/ Induction furnace) up to 4 MVA, 33 KV class
• Open dry type transformers up to 1000 KVA up to 22 KV class
• Isolation transformers
• Electrical (APFC) panels
• Hermetically sealed transformers



Application Areas
We serve the needs of industries like:

• State Electricity Boards
• Railways
• NHPC projects
• Hydraulic power projects
• Steel mills
• Paper mills
• Textile mills
• Housing societies/complexes
• Cold storages
• Hospitals
• Dairy & food products etc

Apart from this, we also hold specialization in developing customized transformers as per specific application demands.

Product Features

Some of the special features of our range are:

•High speed of voltage correction
•Fine control
•Brushes AC synchronous motor for greater reliability and longer life
•Incorporates advanced solid state control circuitry to ensure positive and trouble free operation
•Only industrial grade components used
•Plug-in circuit boards for easy and instant servicing
•Voltmeter with selector switch, mains and low-high limit indicators, lamps
•Corrections / addition provision



Optional Features
• Automatic switch-off against over/under voltage, over load single phasing exercise input imbalance
• Mains filters to suppress undesired interferences
• Time delay: Starters equipment only after 2-3 minutes of power resumption to project against intermittent failures of power supply
• Ammeter: to measure the current
• Additional fittings, can be provided on order HT cable box, dial type thermometer

The transformers are also supplied with first filling of transformer oil which has been filtered and tested in accordance with ISS-335.



Quality Assurance
Strongly committed to offer high performing transformers, we have adopted an effective quality assurance policy that is implemented at every stage, starting from raw material procurement to the final stage of packing.

Further, every process is closely monitored and inspected by our team of quality inspectors, who have an eye for detail. Our range is subjected to various tests that assure zero-defect and highly functional transformers. Some of the tests conducted are as follows:


• Induced over potential withstand test for 60 secs.
• Separate source high voltage withstand test for 60 secs. Both for primary and secondary.
• Measurement of the no load current and no load losses at rated voltage and frequency.
• Measurement of impedance voltage and load losses.
• Turns ratio on all tap positions on all 3 phases.
• Measurement of insulation strength by megger.
• Measurement of resistance.
• Dielectric strength of oil. 60 KV/ RMS



Quality Enhancement Measures
Lamination

• The lamination are built from M-3H, M4 & M5 grade CRGO sheets duly annealed.
• It is designed to sustain over fluxing up to 12.5% due to variations in voltage & frequency.

Winding

• The windings are made from electrolytic copper or aluminium conductor with paper covering or super enameling.
• Generally strip winding is provided for low voltage & round wire are used for high voltage windings.
• Adequate oil ducts are provided in the windings to limit the temperature rise of windings to the specified limits.
• Ensures minimized rate of insulation deterioration

Tappings

• Generally +5% -5% tappings are provided on HV windings. It can also be provided as per customers requirement.



Temperature Rise

• 45/55% of oil/windings (or as per customers specification)

Vector Group

• Dyn-11 (or as per customers specification)



Infrastructure
With the support of state-of-the-art infrastructure base, we are able to execute bulk orders with considerable ease. Located at ALWA, our manufacturing unit is fully equipped manufacturing plant that facilitates smoother and uninterrupted production process. Further, our R&D department is constantly working towards developing newer techniques and methods that are more productive than the existing system, thus helping us to offer transformers, with better technical features.

Our Team
We have a team of highly experienced and skilled engineers, technocrats, management personnel and other professionals who are experts in their work processes. Their industrial experience coupled with passion for excellence helps them to carry their work with utmost efficiency. Further, we also organize training sessions for them that keeps them abreast about the upcoming market developments.



Clientele
Over the years, we have successfully developed long lasting relations with numerous organizations that include government departments as well as private organizations.

Presently, we are supplying our range to various parties located throughout the country including Rajasthan, UP, Punjab, Himachal Pradesh, Nepal, Assam (Gauhati), NHPC project, Madhya Pradesh, Maharashtra, Tamil Nadu. Our valuable clientèle is enumerated below :

• Private organizations like DGS & D, NTPC, ONGC, FLEX POUCHES, NEPC MICON LTD, CROMPTON GREAVES, INDURE LTD, USHA (I) LTD, VESTAS RRB INDIA LTD, CANNON POWER INDIA PVT LTD, JAI PRAKASH INDUSTIRES etc, have been patronizing the purchase of the equipment from our units.

• We also do power repairs for JVVNL (Jaipur Vidyut Vitran Nigam Ltd - erstwhile RSEB – Rajasthan State Electricity Board) and Indian Railways.





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