|
 |
About Us
|
Our products like cupro nickel tubes, cupro nickel pipes, copper alloy fin tubes, copper earthing system etc adhere to the international standards of quality and has been approved by the leading names of almost all the industries: chemicals, fertilizers, refinery & petrochemicals, thermal power plant, pharmaceutical, sugar industries, pulp & paper industries and electrical industries. With a strong infrastructure, thorough knowledge of the market and a dedicated team, we pose ourselevs as a strong contender in the market. We assure complete reliability and durability to our customers, as we provide products like cupro nickel tube, aluminium brass tube, copper plates, copper alloy rods, copper strips, copper cable terminal etc with exceptional design at an affordable range. |
|
Products
We offer a range of products in various grades, colours, sizes and weights.
We offer: Products & Manufacturing Ranges
| Brass
Tubes |
| Outer Diameter |
6 mm to 150 mm |
| Wall Thickness |
0.4 mm up to any Thickness subject to Outer
Diameter of Tubes |
| Grade |
63/37 Common Brass, 85/15 Red Brass, 70/30
Arsenic Brass, Admiralty Brass & Aluminium Brass |
| Copper
Tubes |
| Outer Diameter |
6 mm to 220 mm |
| Wall Thickness |
0.5 mm up to any Thickness subject to Outer
Diameter of Tubes |
| Grade |
ETP, FHRC, DLP, DHP, DPA & ETP- Agl |
| Also available in 15 meters pancake
coils |
Copper Alloy Rods
|
| Outer Diameter |
6 mm to 150 mm |
| Grade |
ETP, FHRC, DLP, DHP, DPA & ETP- Agl |
| Copper
Flats and Copper Strips |
| Outer Diameter |
10 mm to 200 mm |
| Wall Thickness |
As per Buyers requirements |
| Grade |
ETP, FHRC, DLP, DHP, DPA & ETP- Agl |
|
 
|
Strengths
Products manufactured by us are of superior quality. The raw material used
are purchased from the leading suppliers of the country and tested to the
national and the international standards, under the supervision of qualified
and experienced technocrates. The manufacturing process is carefully
monitored at every level to ensure full customer satisfaction. |
 
|
Identification Lot No.
- Lot shall mean tubes which are
produced from the same heat & are subjected to the same heat
Treatment
- Lot shall mean tubes which are
produced from the same Heat an
- Same as above
- Each lot shall be identified by paint
Marking
|
 
|
Clients
No
|
Name of the Customer
|
Place
|
1.
|
Godrej industries limited
|
Ankleshwar
|
2.
|
Indcon projects & equipments ltd
|
New delhi
|
3.
|
Pillar Induction (India) Ltd.
|
Chennai
|
4.
|
IPCA Laboratories Ltd.
|
Kandivali
|
5.
|
Radiant Engineers
|
Pune
|
6.
|
Banco Product India Ltd.
|
Bharuch
|
7.
|
Johnson Screen India Ltd.
|
Gandi Nagar
|
8.
|
K.B.K. Chem Engineering(P) Ltd.
|
Pune
|
9.
|
Versatek Switchgear (P) Ltd.
|
Scundrabad
|
10.
|
Demech
|
Pune
|
11.
|
Heat Cool
|
Vapi
|
12.
|
Thermal Systrem Ltd.
|
Silvassa
|
13.
|
Alpha Laval (India) Ltd.
|
Pune
|
14.
|
Praj Industries
|
Pune
|
15.
|
Parkair Engineers Pvt. Ltd.
|
New Delhi
|
16.
|
Kishan Chini Mills Ltd.
|
Satha-Aligarh
|
17.
|
Kishan Chini Mills Ltd
|
Tilhar
|
18.
|
Pushpdenteshwar S. S. K. Ltd.
|
Nandurbar
|
19.
|
Bhima S. S. K. Ltd.
|
Pune-Daund
|
20.
|
Malprabha S. S. K. Niyamit M.K.
|
Hubli
|
21.
|
S. V. Sugar Mills Ltd.
|
Chennai
|
22.
|
Shri Shankar S.S.K Ltd.
|
Sadashiv Nagar
|
|
 
|
Percentage of Inspection
- EACH LOT
- 100% Visual
- Initial Setting
- 100%
- A. Each Tool B. Random
- Each Lot
- Each Tubing Visual
- Each Cutting
- Each Log 100%
- A. Each Tube both ends. B. Each Tubing
C. 1 Pc/Ht.
- Customers Choice
- Each Lot
|
 
|
Control Procedure
- A. Furnace Temperature B. Hardness C.
Micro test (Supplementary)
- Visual, Piano Wire
- Dimensions
- Material surface check
- A. Measuring B. Visual and Dimensional
Check
- A. Atmospheric temperature, Heating
Cycle Hardness B. Micro Test on Final Production (Supplementary)
- Visual Inspection & threads
- Pressure Gauges & % PPM Volumetric
desiccating Solution % PE & Acid Contents
- A. Measuring Micrometer & Vernier
B. Visual Inspection C. Check Analysis laddle analysis examination of
Mill Certificate
- As per Customers Choice
- Tubes ends shall be protected with
plastic Caps & Shall be wrapped with gunny cloth or packed in wooden
boxes as per order specification upto 4"OD Std.. Size pipe
|
 
|
Control Point and Specification
- Heating temperature Heating cycle & quenching as per relevant specification and as per our establishment procedure
- 1 mm in any 100 mm Long
- Composition of solution, dipping time
- Dimensions of tools
- Wall Thick & Length
- Heating Temperature Heating cycle
- 1 mm in any 1000 mm Length
- Cut Length & Edge
- Pressure as per Specification Concentration desiccating solution
- Dimensions OD and Thickness
- Surface Defects
- Weight of Tubes
- Marking as per Standard Specification ---1. Brand Mark, 2. Name of Co., 3. Grade specification, 4. Dimensions, 5. Heat Number
- Packing shall be ensured safe delivery of the Tubes in good condition. Unit weight shall not exceed 1,500 Kgs. In gross & 1,000 Kgs. (Purchase Order requirements)
- Marking as per Std----1. Purchasers Name, 2. Grade, 3. Tube size & Length, 4. No. of Tubes, 5. Box Serial No., 6. Destination, 7. Country of Origin
|
 
|
Control Item
- Hardness
- Micro Structure (Supplementary)
- Straightness & Dimension OD
- Pointing Length/Diameter
- Surface Quality
- Diameter/Thickness, Surface quality, Diameter and surface defects
- Mechanical properties & metallurgical uniformities
- Harness
- Micro Structure (Supplementary)
- Straightness Dimension OD
- Dimension
- Surface quality
- As per Standards relevant specification Surface quality chemical and physical composition.
- Marking Machine
- Packing Condition
- Marking on
|
 
|
Equipment
- Electric Furnace with controls like
Thermo Couples, Pyrometers & Temperature Recorder
- Straightening Machine
- Machine Pointing
- Sulphric Acid H2SO4
- Draw Bench
- Electric Furnace with Thermocouples
and Pyrometers & Temperature
- Sr. Machine
- Cutting M/C
- Sulphric Acid H2SO4
|
 
|
Manufacturing Process
- Heat Treatment (Annealing)
- Strightening
- Pointing
- Descaling (Pickling)
- Cold Drawing
- Final Heat Treatment
- Final Straightening
- Final Cutting
- Hydro Descaling Pickling & Passivation
- Final Inspection
- Marking
- Packing
|
 
|
Quality Control Plan For Raw Material
ISS/BSS
/ASTM/DIN/JIS INTERNATIONAL STANDARDS
| FOR
BRASS AND COPPER TUBES |
| RAW MATERIAL |
Raw materials are in the form of Mother Tubes as per
Standard.
|
| IDENTIFICATION AND CERTIFICATION |
Mother Tubes supplied alongwith test certificate
giving chemical composition mechanical properties, name of manufacturer,
size of Tubes, specification and H.T. No. gets correlated on Tubes with
test certificates. |
| SAMPLING |
Materials are inspected for correlating marking on
Tubes with test certificates. In absence of T. C. or ambiguity in
co-relation, the samples are tested for chemical and Hardness. |
|
In case of material purchased from dealer alongwith
Test Certificate sample is tested for chemical and hardness. |
|
2 samples for lot not more than 50 Tubes. |
|
 
|
|