Incepted in the year 2000, M. G. Engineering Works is one of the leading manufacturers, suppliers and service providers of air engineering equipment for humidification and ventilation plants. Our assortment is specially designed and fabricated to ensure no rusting, minimal maintenance and lowest replacement cost.
We have all the requisite facilities and sound professionals who assist in providing best after sales services to our esteemed clients. Operational training and onsite support are some of the facilities provided by us under after sales support.
We are also engaged in project engineering commencing from planning, designing and supplying of all types of air engineering equipment including their successful erection, testing and commissioning. To execute and complete the undertaken projects, we follow an established methodology. This ensures 100% customer satisfaction.
Our Mentor - Mr. Senthil Kumar
The organization was founded under the able guidance of Mr. Senthil Kumar who started his career as Erection cum sales engineer, and has a professional commitment and technical ingenuity in the domain. His commitment and initiative in this process acted as the foundation that led him to become Regional Manager in South India.
His individual experience has helped us to merge into a new area of undertaking turnkey projects in the field of humidification in the year 2003. The manufacturing unit was subsequently established in Vellalore, Coimbatore, under the name of M/s. M. G. Engineering works, for latest state-of-the-art humidification & ventilation plants.
The use of the latest technology and sophisticated processes has made it possible for him to meet the level of professionalism in the 'humidification and ventilation system in the textile industry'.
Product Portfolio
We are one of the renowned names in the fabrication of air engineering equipment for humidification and ventilation plants. We manufacture an exquisite range of air control dambers, air diffusers & grills, air tight doors, eliminators, water spray system, rotary air filters, axial flow fans and air project engineering solutions.
Some of the features of our equipment are as follows:
Simple installation
Efficient performance in all weather conditions
Durable
Longer functional life
Corrosion resistant
Withstand high static pressure
We can also customize our range as per the specifications provided by our clients. The equipment can also be tailored on basis of drawings or samples provided by clients.
Methodology we Follow
With a customer centric approach, we are working towards achieving topmost position in the industry. All our activities are based on ethical business policies and we have adopted latest techniques to develop a range of flawless equipment.
For manufacturing and completing the undertaken job works for air engineering equipment, we follow an established methodology. Various steps of this methodology are systematically enlisted below:
Design & engineering
Execution
Manufacturing
Procurement of "bought out" items
Erection, commissioning & testing
Team of Experts
Our organization is able to establish a significant
position in the industry with the support of a diligent team. Our experts have a
rich experience in their respective fields that they have acquired from the
recognized establishments. They work in close proximity with each other to
ensure a smooth production process.
Designers are an integral part of our team. They are engaged
in creating innovative designs for our range that are converted into actual
products by our engineers and production experts. They work in continuous coordination
with quality inspectors to ensure that only the flawless air engineering
equipment are manufactured.
All our team members make continuous efforts to enhance the
production process and the quality, performance of our equipment.
Quality Assurance
We follow a quality assurance policy in our establishment which covers all the aspects of the production of our air engineering equipment. As per this policy, we follow various measures throughout the design, engineering, execution, manufacturing, procurement of "bought out" items, erection, commissioning & testing of the equipment. Some of the important points of this policy are as follows:
Only qualitative material is to be used
Production processes must be flexible and as per latest developments
Every equipment must be tested thoroughly
All the specifications and needs of our clients must be comprehended and implemented
Customer’s queries must be addressed within the set time frame
The finalized range of equipment is tested on various parameters such as:
Performance in different weather conditions
Durability
Corrosion resistance
Effect of high static pressure
Design & Engineering
The
system is designed by our experts only after the receipt of orders from the
clients. After this, we also submit different parameters to the customers.
Various steps followed in the design and engineering process are tabulated
below:
Design Input
We
prepare the detailed drawings that are collected from consultant/client or
from tender, the detail drawings are prepared for air distribution system,
plant rooms and equipment. After this our designer sorts out the items and
further technical data sheets of manufactured and bought out.
Review
We make
a final review of the designs / drawings / data sheets that are approved by
sr. Personnel and further implemented with necessary recommendation and
changes.
Design Output
After
doing a review, we send the final drawings / data sheets for comment and
approval. We further revise the drawings and data sheets based on the
comments and execute them finally. For the effectiveness of the office our
office is fully computerized.
Manufacturing
When the receipt of order is finally accepted, we submit the quality assurance plans of the self manufactured items to customer / consultant. After the approval of the manufacturing clearance, we receive the QAP & drawing from the client’s side.
Right from procurement of raw material to final testing of product, we follow QAP and maintain all the records for customer / consultant review. We then proceed to the final testing of equipment, as per the approved data sheet / drawings to the customer / consultant by factory inspection department.
After receiving material dispatch clearance from customer / consultant, we deliver the raw material.
The material is used in the development of our air engineering equipment for humidification & ventilation plants. Various efficient machines also assists in the manufacturing process, some of these machines are as follows:
Lathe
Cutting
Shaping
Welding
Finishing
Procurement of "Bought Out" Items
During meticulous engineering, the technical data sheet of the equipment to be purchased is submitted to the customer / consultant for its approval. This is done after the receipt of the order.
After getting the said approval, items are ordered of approved make only. In case a new make of item is to be ordered, then its approval is taken from customer / consultant. Other subsequent steps followed in this process are as follows:
Required documents from the supplier / manufacturer of the items to be purchased are submitted to customer/consultant.
After getting manufacturing clearance and approval of documents, we give manufacturing clearance and all the documents to the supplier
All documents related to inspection & testing are checked by our inspection department before offering the items to customer / consultant
Material are dispatched only after receiving the material dispatch clearance from customer / consultant
ECT (Erection, Commissioning & Testing)
After the
material is received, it needs necessary inspection as per material dispatch
list and any shortage or damage has to be notified. During unloading and
handling, care must be exercised to prevent damage or distortion. For that good
rigging techniques should be applied and further storage area has to be
selected with a good level.
The
equipment is stored in open atmosphere and should be put on wooden bars and
covered with tarpaulin. Some of the electrical items like motors, starters,
cables and other non ferrous small items should be stored in covered shed with
outmost care. Our experts carry out periodic inspection of equipment to check
any rusting or damage due to atmospheric conditions.
ERECTION
We
provide a copy of approved field quality plan to all site engineers. All the
erection manual for the bought out item to be made available at site. The
executions of the plans are carried out strictly as per the instruction in
the manual and records to be maintained as per the field quality plan.
TESTING
We test the plan and equipment and further carried out as per the
approved test procedure. We record all the result of temperature, humidity overpressure,
air quantities and power consumption of all motors.
Execution
We prepare the project plans for proper execution of the project. We follow following steps while executing the plans:
Preparation of bar charts
Preparation of bill of quantity on receipt of finally approved drawing / data sheet (for procurement)
Creating and sending a separate bill of quantity for self manufactured items, bought out equipment and material, directly to the site
Giving billing break-up to customer for their approval
Completion of various commercial aspects of the projects such as bank guarantee, security deposit and others, as per the terms of the order
Forwarding copies all these documents to the offices responsible to carry out the site activities till completion of project
Our Clientele
We possess a wide network of clients that are based in
different parts of India. Every one of them is a reputed name in its own
domain. Most of clients place repetitive orders with us for our range of air
engineering equipment. They also recommend us to other potential clients due to
our excellence in undertaking and completing turnkey projects for erection,
testing & commissioning of these equipment.
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