Filter housing chamber consist of filter bag unit, filter sealing and locking system ( this system is utilized for shaking the Filter bag with respect to the time setting)
This chamber prevents the product particles from exiting the machine tower.
Exhaust air unit consist of an exhaust fan (Blower) and temperature measuring device with SFM device (i.e for Broken bag detector). The blower draws the process air from the environment through the system.
TECHNICAL SPECIFICATION
Blower Motor capacity
30 kw (40HP)
Air Flow
4600 m3/hr (2750 CFM)
Heater capacity
126Kw
Air consumption
60 CFM (1700 lpm)
Water consumption(cleaning)
Required Quantity
Steam Consumption
200 Kg/hr
SAFETY
All parameters are considered for Man, Machine, and Material safety.
We had considered all safety features while manufacturing the machine to get the safety during operation. (e.g.: Filter bag locking, explosion proof, container locking, bag broken detection, Protected panel, solution pressure in the line, etc.)
All safety precautionary measures are included in the PLC programming. (e.g.: solution pressure, proximity sensors, etc.)
All necessary safety interlocks and alarms are programmed in the PLC.
Millennium industries develops, Designs and produces the hardware and software for the control systems internally. This results in a high degree of flexibility with regard to individual customer requirements. We utilize programmable logic controllers with PC support as necessitated by the performance.
Are special designed for pharmaceutical, food, chemical, paint and textile industries. It is an electrically and thermostatically controlled hot air oven fitted with time switch to facilitate working day & night. Millennium drying ovens are well accepted for fast economical drying of granules. Effercent salts and other materials.
Are most suitable for drying granular,crystaline,coarse or similar materials in pharmaceuticals, fine chemicals, food &allied industries.
OPERATION
The wet material is introduced into the dryer, batch of material in product container which is provided with air distributor plate and Dutch mesh. Induced draft is created by the blower and fresh air is sucked into the unit. After filtration clean air passes through heating elements. This hot air then passes through the product container creating turbulence in the product and hence the product moves up & down in the product container. Due to this the heat transfer is quick and product is drier fast without appreciable loss of heat. Filter bags prevent particles escaping from dryer.
HEATING
Fluid bed drayers can be supplied in electrical heating, steam heating or hot water circulation system.
DRYING TIME
The drying time depends upon various factors such as physical properties of material, moisture content, type of moisture.
Generally pharmaceutical granules containing free moisture of about 20 to 25% can be easily drier in about 30 to 40 minutes at a temperature of about 80°c.
SAFETY
All parameters are considered for Man, Machine, and Material safety.
FBD is provided with explosion flap and pressure relief valve, in case of excess pressure is relived through the explosive vent located on the rear/top of unit.
Other than SS all other materials like Gaskets, Teflon, silicon tubes, etc. all are food grade.
Pulveriser has been specially designed for wet & dry granulation, pulverisation or deportation of product or ingredients found in the pharmaceuticals, chemical and food industries. product kept in the hopper slides down to the enclosed chamber, where it is milled in between beaters and screen to the required mesh /micron size which can be collected at the bottom in the container. Quality and output depends on beater shape. Speed and screen size. knife edge beaters are used for coarse or large particles, impact or flat edge are used for finer particles.
QUALITY
All the product contact parts are SS 316.
All the inlet air contact parts and other components are SS 304.
Other than SS all other materials like Gaskets, Teflon, silicon tubes, etc. all are food grade.
All the measuring instruments are calibrated.
SAFETYAll parameters are considered for Man, Machine, and Material safety.
Is well designed for tablet and pellet coating. The rotational speed, angle of inclination of pan, volume and temperature has been considered. The shape of the bowl is so designed that it gives improved cascade and tablet to travel along an almost identical path. This design helps in self mixing and the coated tablets to have geometric uniformity.
QUALITY
All the product contact parts are SS 316.
All the inlet air contact parts and other components are SS 304.
Other than SS all other materials like Gaskets, Teflon, silicon tubes, etc. all are food grade.
All the measuring instruments are calibrated.
TECHNICAL PARAMETRS
for film coating applications speeds will reduce to maximum of 20 for smaller size upto 24" and 16“ for bigger sizes.
Rotocone vacuum dryer is a new drier that integrates mixing and drying in the one body and equips with condenser and vacuum Pump.
Therefore the vacuum drier is formed(if the solvent does not recover, the condenser may be not used.) The drier is advanced in design, simple in inner structure, easy for cleaned, to discharge all raw materials,covenient in operation, lowing the strength of labor and improving work environment. It can widely apply to dry raw materials of pharmaceutical industry, chemical industry, foodstuff industry.
STANDARDFEATURES
Mechanical seals for hot-water connection.
Mechanical seals for Vacuum connection.
Steam line connection & digital temperature and pressure gauges for monitoring.
ADVANTAGES
Reduces drying time.
Handling and exposure of final product is avoided.
Give uniformity size dry product.
Easy to clean internal suface,thus ensuring purity of product.
QUALITY
All the product contact parts are SS 316.
All the inlet air contact parts and other components are SS 304.
Other than SS all other materials like Gaskets, Teflon, silicon tubes, etc. all are food grade.
All the measuring instruments are calibrated.
SAFETY
All parameters are considered for Man, Machine, and Material safety.
The unit is provided with a Safety guard with proximity sensor so that the machine will run only when safety guard is in closed condition.
Are suitable for drying of thermal sensitive materials easily resolved, polymerized or deteriorated under higher temperature. Sterilization can be conducted prior to the drying process, during witch no matter is allowed to enter the product. Static vacuum dryer eliminates the configuration damage of the drying materials, there for widely used in pharmaceutical, chemicals and foodstuff etc.
SALIENT FEATURES
4" dial vacuum and temperature gauge is provided on the suction line.
Temperature gauges are provided at inlet and outlet of water circulation.
Sight Windows, vacuum break valve and isolation valve are filled on the vacuum tray dryer.
Glass tube is fitted on the receiver to view the condensate level. Special type lock provided for easy tightening of the vacuum tray dryer.
QUALITY
All the product contact parts are SS 316.
All the inlet air contact parts and other components are SS 304.
Other than SS all other materials like Gaskets, Teflon, silicon tubes, etc. all are food grade.
All the measuring instruments are calibrated.
SAFETY All parameters are considered for Man, Machine, and Material safety.
Are ideal for mixing of powder and homogeneous lubrication of granules. To enhance the mixing, baffles are provided on central shaft. Drive motor is connected to a gear box on M .S rigid stand.
QUALITY
All the product contact parts are SS 316.
All the inlet air contact parts and other components are SS 304.
Other than SS all other materials like Gaskets, Teflon, silicon tubes, etc. all are food grade.
All the measuring instruments are calibrated.
SAFETYAll parameters are considered for Man, Machine, and Material safety.
The unit is provided with a Safety guard with proximity sensor so that the machine will run only when safety guard is in closed condition.
Is ideal mixer for mixing of wet/dry materials. It has a homogeneous mixing action. The planetary motion of the beater enables faster and better mixing of materials at a considerably lesser time. This type of mixer is ideal for mixing of various dry and wet material like powder, ointment, toothpastes, cream etc.
QUALITY
All the product contact parts are SS 316.
All the inlet air contact parts and other components are SS 304.
Other than SS all other materials like Gaskets, Teflon, silicon tubes, etc. all are food grade.
All the measuring instruments are calibrated.
SAFETYAll parameters are considered for Man, Machine, and Material safety.
It consist of “U” shaped drum made up of SS316 material, containing mixing paddle type blades welded to the main shaft provide for efficient mixing of thick heavy material. sealing mechanism provided at shaft ends to prevents ingress of external powder into trough and prevents leakages. Top charging can be done through a hinge able lid & bottom discharge are provided with Butterfly valve of suitable diameter for regulated discharge..The drive consisting of suitable H.P TEFC 3 phase AC 415 V/50 Cycles motor coupled to suitable worm gear with driving shaft mounted on suitable Plummer block.
QUALITY
All the product contact parts are SS 316.
All the inlet air contact parts and other components are SS 304.
Other than SS all other materials like Gaskets, Teflon, silicon tubes, etc. all are food grade.
All the measuring instruments are calibrated.
SAFETY
All parameters are considered for Man, Machine, and Material safety.
The millennium sifter, the sieving, grading machine is specially designed and developed for separation of solids and gradation of material in accordance with their sizes. It has features to provide gyratory vibration generated by balanced flywheel. The amplitude of vibration can be adjustable to the processing needs by means of movable weight on the fly wheels.
QUALITY
All the product contact parts are SS 316.
All the inlet air contact parts and other components are SS 304.
Other than SS all other materials like Gaskets, Teflon, silicon tubes, etc. all are food grade.
Mutimill is widely used for wet and granulation, pulverization in pharmaceutical, chemicals etc. It operates on the principle of variable force swing beaters having both knife & impact edges rotating within a selected screen to get the required size reduction. Material fed in the hopper passes down to the processing chamber where it moves to the periphery and passes through the screen radially and tangentially .Finally the processed material gets collected in the container kept blow the processing chamber.
Mutimill is widely used for wet and granulation, pulverization in pharmaceutical, chemicals etc. It operates on the principle of variable force swing beaters having both knife & impact edges rotating within a selected screen to get the required size reduction. Material fed in the hopper passes down to the processing chamber where it moves to the periphery and passes through the screen radially and tangentially .Finally the processed material gets collected in the container kept blow the processing chamber.
QUALITY
All the product contact parts are SS 316.
All the inlet air contact parts and other components are SS 304.
Other than SS all other materials like Gaskets, Teflon, silicon tubes, etc. all are food grade.
Air Handling Unit(Receives air from the environment)It as 10 micron pre –filters & 5 micron fine-filtersWith 0.3 micron HEPA-Filters are mounted in a rectangle body.
It as also consist of air heating unit with Dehumidification section having airflow & temperature measuring and controlling devices.
Quality Steel Fab, India Manufacturer and supplier of coating pans, tablet coating pans, metal coating pans, pharmaceutical coating pans, chemical coating pans, rotary coating pans, electric coating pans and capsule coating pans.
Karishma Pharma Machines/ Karishma International Deals in exporting and supplying of planetary mixers such as stainless steel planetary mixers, powder planetary mixers, industrial planetary mixers and pharmaceutical planetary mixers.
Processing...
