Following a well defined manufacturing process, we offer highly efficient liquid dosing equipment that are widely in demand in various industries. During the manufacturing process there is separate weighing of liquids which is later on dosed into the mixer. To accomplish the task successfully, our PLC (programable logical controllers) designed liquid dosing systems are an accurate solution that are equipped with following specifications and features: 

• High dosing accuracy of ± 100 grams over 70 Kg
• Automatic system
• Pneumatically transferred liquids
• One single system serves as multiple process centers
• Dosing quantity is as per the programmed recipe at each of the process centers
• Increased productivity

We offer a qualitative range of butter handling system that is used to cut frozen butter in to smaller pieces and weighing. Our butter mixer system comprises of a butter tilter on which frozen butter is loaded which is then lifted and tilted in to the butter mixer. An electrical induction heated knife edged grill cuts the passing butter which is then tempered as required in the mixer using circulation of tempered water in the butter mixer jacket. Using a SS screw pump, the tempered butter is pumped into load cell mounted dosing tank. PLC controller is programmed to dispense demanded butter quantity for recipe at the process center. The advantages of our product are:

• Hygienic method to load butter
• Better tempering
• Reduced manpower
• Nil handling losses
• Cost reduced

Our range of flour handling system can be used for various powdery substances like flour, dietary fiber, pulverized sugar, salomina etc. The system can transfer granules like wheat, rice, sugar, corn etc. To meet the various requirements of filling flour in to bags, the system uses bag tilters which emptys the bag and pneumatically transfer the flour.
 
Flour Bags are emptied into a magnetic hopper with horizontal and vertical screw conveyors where in the flour can be drawn directly from the silo.  Flour is then passed into a fully closed vibratory sieve which then discharges flour into another hopper with horizontal and vertical screw conveyors. Flour is conveyed into a pressure vessel mounted with vibrator and load cell and its intake in to the pressure vessels is monitored by the PLC controller. A demand request is made to PLC controller, when any of the process centers needs flour. Blowing and pressurizing the floor loaded vessel, PLC controller conveys flour pneumatically into cyclone separator mounted at the demand center which is less than one minute process.
 
The advantages of our equipment are:

• Supply of floor to multiple demand center over 200 meters to a height of over 20 meters
• Accuracy ± of 500 grams over 300 KG discharge is achieved
• Automatic system
• Dust free environment achieved
• Flour dispensing to multiple process centers achieved through single weighing system
• Minimized flour spillage and losses
• Totally hygienic and safe to clean
• Quick and accurate flour discharge

Designed and developed as per the specifications of our clients, we offer a variety of chemical handling systems to overcome the difficulty being faced during weighing chemicals, water and dissolving them to form a mixture. Controlled by PLC system, these have several chemical feeders that can be supply required quantity of each of the chemicals and solvent in to a mixture. Chemical mixture is pneumatically discharged on demand from any of the process centre by PLC controller which is programmed for different ratios of chemicals for different recipes. The advantageous features of our products are:

• ± 10 grams over 5 kg accuracy achieved
• Completely automatic system
• Consistent quality
• Manpower saved
• High productivity
• Elimination of human errors

Receiving fat in bulk liquid form has become easier with our range of votated fat handling system, which is also used to store fat in heat traced storage tanks. This machine provides optimum structure and plasticity to the liquid fat converting liquid fat in to plasticized and aerated fat that improves the quality and bite of biscuits. PLC controlled automation enables proper storage and dispensing of fat to various process locations automatically on demand from each of the process centers from a single central system.

The specifications and features of our system are:

• ± 50 grams over 60 kgs accuracy
• Fully automated system
• Excellent hygienic conditions
• High productivity

To load sugar into a hopper of a vertical screw conveyor we offer a wide range of sugar handling system that uses a bag tilting mechanism. Later on sugar is conveyed to pulverizer which is then conveyed to pneumatic pump and then pneumatically conveyed into the mixer. Then the sugar is taken into weighting tank through and from there conveyed in to creamer. PLC is programmed for several recipes and can be selected as and when required for each one of the mixers. The advantageous features of our product are:

• Fully automatic machine
• Safe to use
• Dust free  and noise free operation
• Accurate and hygienic charging

We offer a range of precision engineered inverter syrup sugar solution, which have been designed after extensive study to automate and prepare continuous sugar syrup.
 
Working principle:

The bag tilter and screw conveyors transport the sugar into the silo for being discharged. The PLC controlled system, discharges the sugar and water into the first stage electrically heated stirring tank in an accurate proportion. The overflow from the first stage stirring tank enters the second stage heated stirring tank and subsequently from second to the third tank. In the third stage, the continuous and correct dosage of inverter takes place; thereby the sugar syrup attains the appropriate temperature and quality. Further, the overflow from the third stage, enter the water cooled coil tank. At this level we obtain right quality and cooled sugar syrup.
 
Afterwards, the sugar syrup is then droved through a filter, towards the overhead storage tank. The system is highly efficient and consumes 50% less power than normal operation as the tanks are insulated and incoming feed water is already heated.
 
 Key benefits achieved:

• Automatic and continuous process
• Consistent product quality achieved
• Energy efficient system
• Man power saving achieved and human errors eliminated
• Clean and hygienic environment
• Sugar solution is ready all the time
• High productivity achieved - due to save in man power
• Cost saving achieved due to man power savings and elimination of handling losses

To mix hydrogenated vegetable oil(HVO), we have developed PLC based palmoline handling system which collects correct quantity of HVO and palmoline and then transfers the mixture in to dough mixers. Thereafter this mixture is pneumatically pumped to the process demand centers. This equipment correctly mixes and pumps out the desired quantity as per tile running recipe at the process demand center.

The advantages of our system are:

• Elimination of shop floor spillages
• Extremely hygienic
• Consistent product quality
• Increased productivity

We offer technically superior continuous mixer, which is used in mixing various ingredients.
 
Working principle:
 
In a continuous mixer the streams of dry and liquid are accurately supplied to the mixer. The ingredients entering the mixer are wetted and pre blended. When the dough is made, it moves down to the length of the cylinder. During the discharge, the fixed-size loaves of dough are continuously sliced and transported to the downstream equipment arriving in a proper time and in the correct size.
 
Being the pioneers in the field of industrial automation and fabrication of machinery for diverse bulk handling systems like flour, sugar, liquids and others, have emerged with another system for accurate and continuous mixing of the dough, used in  biscuit, bread, cookies and confectionery industries. Further, they are also useful in dairy, chemical and pharmaceutical applications.

Benefits of continuous mixer:

• Increased productivity
• Consistent product quality
• Cost saving archived
• Reduced wastage

Adopting bulk handling and on demand supply technology, we offer glucose handling system that facilitates our customers with liquid glucose in insulated stainless steel tank of 15 MT.

We use food grade quality or stainless steel tank to empty the tankers with stainless steel internal hot water coils. Pumping of liquid glucose in to the service tank is done through heat traced piping which is mounted on a load cell using PLC controlled system. Later on liquid glucose is directly pumped into the mixers or cookers where in pre programmed PLC controller discharges exact amount of glucose as per the recipe used at the demand center. Demand centers can be 50 meters away from the service tank and one PLC controller can serve multiple demand centers at a time.
 
Features of our product:

• Dosing accuracy of ± 200 grams over 60 kg glucose dosing
• No manpower required
• Nil losses and spillage
• Absolutely hygienic
• Consistent results and product quality
• Increased productivity

Manufacturing a wide range of pre-creamer, we offer highly précised equipment for food and processing industry. In this equipment all ingredients such as HVO, palmoline butter, lecithin, water chemicals, pulverized sugar and broken biscuit are charged and then creaming is done by initiating high speed agitator, wiper and circulating pump. The process can be accomplished in 2 minutes and then the mixture is transferred to either continuous mixer or batch mixer for dough preparation.

This machine possess following features:

• Power saving
• Time saving
• Less mixers required

CARAMEL PREPARATION

Food items like bakery products such as bread, caks, biscuits etc. colas peanuts, chikki, beer are given a brownish colour by adding caramel, Caramelisation causes changes in food not only in colour but also flavour.

Caramelisation is done by melting suger at high terperatures followed by boiling which converts sugar into glucose and fructose. Normally the temperature at which caramelisation takes place in between 110deg.C to 180 deg. C depending on the type os fugar. Commerical caramelisation is produced by heating sugar in the presence of other ingredients which results in caramels of different colours which can be used as additives to food.