Industrial Mixers

Mixing, Agitation, Homogenization, Dispersion, Steam Water Heater and complete range of Mixing Equipments.

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Mixrite Jet Mixers or Mixing Eductors comprises of two critical components namely the motive nozzle and the diffuser. In jet mixing, a fast moving stream of liquid [motive liquid] is injected into a slow moving or stationary liquid [secondary liquid]. The velocity difference between the jet and the secondary liquid creates a mixing layer of jet boundary.

• This mixing layer grows in the direction of jet flow, entraining or mixing the bulk liquid into the jet. Jet mixers can be used in place of Agitators in practically all the cases where the liquids to be mixed can be pumped.
• Some typical applications of Jet Mixers are mixing or blending, solid suspension, electro coating, pretreatment tanks, lube oil blending, neutralization tanks, storage tanks for homogenization etc.
• An established amount of motive liquid is pumped through a header into one or multiple jet mixers submerged within the tank. Depending on the application, the motive liquid can be recycled from the same tank or can be a another liquid drawn from a different source which is to be mixed with the tank contents under consideration.
• The static pressure at the entrance of the nozzle is converted into kinetic energy by allowing the fluid to flow freely through a convergent type nozzle. As the operating fluid exits the nozzle, it entrains fluid from the tank through the suction chamber. The operating liquid along with entrained liquid then undergoes thorough mixing in the parallel section of the diffuser.
• The divergent portion of the diffuser helps in converting the velocity head to pressure head at the discharge end of the mixer. The discharge flow continues the mixing action of the liquid and imparts uniform mixing throughout the tank.
 

Salient Features of Jet Mixer:

• Simple and compact in construction.
• Low capital and operating cost as compared to conventional agitators.
• No moving parts and hence maintenance free.
• High Energy Efficiency.
• Designed to have practically no dead spots in the  tank.

Hybrid Mixing Systems is a combination of Agitators, jet mixers and static Mixers that are employed in series or parallel for a given application, so as to achieve optimum benefit and throughput.

The concept of Hybrid mixing enhances the mixing performance and also makes the overall blending operation energy efficient and cost effective. While there are specialized mixing equipment available today, they are highly cost/capital intensive.

In certain processes, these specialized mixers can be substituted with Hybrid Mixing Systems as a viable alternative.

Salient Features Of Hybrid Mixing Systems: 

• Cost effective mixing solution.
• Low operating cost.
• Excellent performance at low price.
• Operational Flexibility.
• The synergy often compensates and surpasses the handicaps of individual mixers.
• Our specialists and engineering team can often provide innovative and tailor made hybrid mixing solutions to handle complex mixing problems.

Jet Mixers are extensively used in the Caustic Tanks for homogenization. The velocity difference between the jet and the secondary liquid creates a mixing layer of jet boundary. This mixing layer grows in the direction of jet flow, entraining or mixing the bulk liquid into the jet. An established amount of motive liquid is pumped through a header into one or multiple jet mixers submerged within the tank depending on the tank geometry. The motive liquid is recycled from the same tank.

• The static pressure at the entrance of the nozzle is converted into kinetic energy by allowing the fluid to flow freely through a convergent type nozzle. As the operating fluid exits the nozzle, it entrains fluid from the tank through the suction chamber.

• The operating liquid along with entrained liquid then undergoes thorough mixing in the parallel section of the diffuser. The divergent portion of the diffuser helps in converting the velocity head to pressure head at the discharge end of the mixer. The discharge flow continues the mixing action of the liquid and imparts uniform mixing throughout the tank.

Salient Features: 

• Simple and compact in construction.
• Low capital and operating cost as compared to conventional agitators.
• No moving parts and hence maintenance free.
• Easy to install.
• High energy efficiency.
• Designed to have practically no dead spots in the tank.
• High degree of operational safety.
• High degree of mixing per unit of expended energy.

Mixrite Static Inline Mixers [Motionless Mixers], have no moving parts. Utilizing the energy of the continuous flowing fluids itself, Internal Static Mixing Elements work in combination to provide the mixing action.

• Static Mixer provides complete, efficient and predictable residence time control for mixing of solids, liquids and gases in any combination under laminar, transitional as well as turbulent flow conditions.

• Mixrite static mixer consists of modular elements placed in pipe housing with suitable end connection at either ends, and enclosed by a thermal control jacket with inlet and outlet connections wherever sensitive heat transfer applications are involved.

Mixrite offers Saucony type jet mixer for storage tanks of small and large volumes.