Mnc Automation Private Limited
Mnc Automation Private Limited


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Automation Solution For Industry

We provide Automation In Industry. We are instrumental in offering our clients, quality industrial automation products. These industrial automation products are primarily used for plant automation and are carefully manufactured by us as per the specifications of our clients.

Automation Solution For Industry
Automation of Hot & Cold Rolling Mills


Automation of Hot & Cold Rolling Mills

We provide comprehensive engineering solutions for various applications in Steel ( and Other Metals ) Hot & Cold Rolling Mills and associated applications in the Steel and Metals Industries. The range of our expertise includes the successful commissioning of the following:

• 2-HI Skin Pass Mill
• 4-HI Cold Rolling Mill
• 6-HI Cold Rolling Mill
• 20HI Stainless Steel Cold Rolling Mill
• Hot Rolling Roughing Stand
• Hot Rolling Tandem Mill
• Automatic Gauge Control Systems
• Coolant Filtration Systems

Extensive in-house developments enables us to provide our customer with tailor made solutions based on Standard Software Modules developed by us for :

• Master Referencing
• Diameter Computation
• Tension Control
• Auto Slow Down
• Pass Scheduling
• Automatic Gauge Control
• Taper Tension Control.
• Looper Control
• MIS Reports
• Detailed self diagnostics

 

As all the Software modules are developed and extensively tested by us in-house, these can be easily modified to suit specific user requirenents. This result in compact and easy to read and maintain PLC programs. Also this allows.
for modular and easy upgrade of features.





Automation of Steel & Metals Processing Lines

We provide comprehensive engineering solutions for various applications in Steel ( and other Metals ) Processing Lines and other applications in the Steel and Metals Industries. The range of our expertise includes the successful commissioning of the following :

• Slitting Lines
• Edge Trimming Lines
• Cut to Length Lines
• Strip Grinding Lines
• Rewinding Lines
• Annealing and Pickling Lines
• Re-heating furnaces

Extensive in-house developments enables us to provide our customer with tailor made solutions based on Standard Software Modules developed by us for :

• Master Referencing
• Diameter Computation
• Tension Control
• Tension Control
• MIS Reports
• Detailed self diagnostics

As all the Software modules are developed and extensively tested by us in-house, these can be easily modified to suit specific user requiremnents. This result in compact and easy to read and maintain PLC programs. Also this allows for modular and easy upgrade of features.


Automation of Steel & Metals Processing Lines




Glass Manufacturing & Processing


Glass Manufacturing & Processing

Glass Processing :
We provide comprehensive engineering solutions for various applications in Glass Processing Lines and other applications in Glass Industry. The range of our expertise includes the successful commissioning of the following :

• Vertical Glass Tempering Plant
• Horizontal Glass Tempering Lines ( Flat & Bend Glass )
• Laminated Glass Lines
• Glass Washing & Drying Lines
• Glass Screen Printing Lines
• Heat Soak Glass Ovens
• Bend Glass Ovens

 

We have developed special control modules for Glass Processing lines in close association with our customers, which greatly improves the production quality and reliability. We were proud to be associated with our Customer ‘GSC Toughened Glass’ in commissioning the first indigenously built Horizontal Glass Tempering Plant in India.

Glass Manufacturing :
We also provide Complete automation solutions for Glass manufacturing Industry. These solutions cover Raw material handling to Finished products manufacturing . Some of the applications include :

• Weighing ad Batching Systems
• Furnace Control Systems
• Glass Products Manufacturing Machines





Tyre & Rubber Manufacturing Automation

We can provide end to end solutions for all stages of manufacturing in Rubber based industries like manufacturing of Tyres, Tubes & Hoses. The range of our expertise includes the successful commissioning of the following :

•Banbury Mixers with following features :

-Automatic Weighing & Batching with Std Recipes
- Automatic Banbury Cycle with Std Programs
- Automatic Batch Control
- Generation of Cycle Reports & Batch Reports

•Chemical Preparation
•Fabric Coating Line
•Calendar Lines ( 3 Roll & 4 Roll ) with following features:
- All Drives and I/Os on communication Bus
- Central Referencing from PLC
- Dancer Control
- Winder Tension Control
- Winder Length and Dia Calculations
- Roll Gap Control
- Roll Heating System Control
•Bias Cutter Lines
•Extruder Lines ( Simplex, Duplex & Triplex )
•Auto Skievers
•Tyre Building Machines
•Curing Presses with following features :
- Fully Automatic Recipe based control
- Local HMI at each press for Operator
- Common SCADA for each line
- Report Generation
•Vulcanisers
•Chemical Preparation
•Tyre Testing Machines
•Centralised SCADA for Overall Plant monitoring
•Uplinking with ERP System


Tyre & Rubber Manufacturing Automation




Automation of Synthetic Film & Fiber lines


Automation of Synthetic Film & Fiber lines

We provide comprehensive engineering solutions for various applications in Synthetic Fiber & Film manufacturing and Processing Lines. The range of our expertise includes the successful commissioning of the following :

BOPP Film Manufacturing Line with


• Raw Material Handling
• Overall control and interlocking
• Tandem Control of Drives
• PID Controls for all sections
• Turret Winder Control
• Centralized Control & Monitoring
• MIS Reports

  • Primary Slitting Line
  • Secondary Slitters
  • Plant-wide Energy SCADA system




Chemical & Petrochemicals

We are equipped to undertake Process Automation projects in various process industries specially Chemical & Petrochemical Plants. Depending upon the application requirement, either of the following hardware platforms are used for configuring Process Automation Systems :

  • SIMATIC PCS7 Process Control Systems
  • SIMATIC S7-300/400 with WinCC SCADA.

 

Depending upon the specific requirement, either Redundant or Non Redundant system may be supplied.

 

Some of the areas of application are:

• Chemical Plants
• Pesticide Formulation Plants
• Edible Oil Refineries
• Soap and Detergent Manufacturing
• Petrochemical Industry


We also undertake development of standard libraries for various control requirements.



Chemical & Petrochemicals




Material Handling Service


Material Handling Service

Complete solutions can be provided by us for Material Handling systems. Some of the areas in which we have provided automation solutions in the field of material handling are :

• Raw Material Handling
• Crushing & Screening
• Weighing & Batching
• Silo Filling & Emptying
• Finished Products Handling

We have developed in house libraries for various aspects of material Handling systems :

• Conveyor Control & interlocking
• Path Selection / Silo Selection
• Group Start sequence
• Group Stop sequence
• Weighing with auto correction feature

As all the Software modules are developed and extensively tested by us in-house, these can be easily modified to suit specific user requiremnents. This result in compact and easy to read and maintain PLC programs. Also this allows for modular and easy upgrade of features.




Dairy Automation

We have provided complete automation solutions in the field of milk handling and processing. The range of our expertise includes the successful commissioning of the following :

• Raw Milk Handling
• Pasteurisation Process control
• Milk Silo Filling and Emptying Control
• Path Selection
• Whey Filtration
• Whey & Milk Dryer
• Central Control & Monitoring
• Web interface for Remote Monitoring
• All sections are provided with WinCC based Control & monitoring system.


Dairy Automation




Boiler Automation


Boiler Automation

We provide complete automation solutions for control of Gas / Liquid Fuel / Solid Fuel fired boilers. The Standard Boiler Control Software Module developed by us has the following basic features :

• Drum Level Control with Feedback & Feed-forward Control
• Fuel & Combustion Air Control with Lead-Lag Ratio Control
• Furnace Pressure Control
• Steam Temperature Control

• Steam Pressure Control
• Group Sequence Start/Shutdown sequence control
• Control and Monitoring of other Boiler Parameters
• Communication with Temperature Scanners
• Communication with Plant DCS
• Centralised Monitoring and SCADA with
- Live Mimic Graphics
- Alarm & Event Logging
- Online & Historical Trends
- Report Generation

Integration with Generator Control System ( Optional )

The standard modules can be easily tailored and optimized to suit individual requirements.





Automation of Cement Plants

We are equipped to undertake Automation projects in Cement Industry. Depending upon the application requirement, either of the following hardware platforms are used for configuring Process Automation Systems :

• SIMATIC PCS7 Process Control Systems
• SIMATIC S7-300/400 with WinCC SCADA.

Based on the specific requirement, either Redundant or Non Redundant system may be supplied.

 

Some of the areas of application are:


• Raw Material Handling
• Raw Material Crushing and Grinding
• Kiln Control
• Cooler Control
• Cement Grinding
• Packing & Despatch

 

For Cement plants, PCS7 based systems, software development can be based on Siemens CEMAT PCS7 platform, which is specially tailored to Cement Industry specific requirements.


Automation of Cement Plants




Automation of Sugar Plants


Automation of Sugar Plants

We provide comprehensive engineering solutions for various applications in Steel ( and other Metals ) Processing Lines and other applications in the Steel and Metals Industries. The range of our expertise includes the successful commissioning of the following :

Sugar Refinery Control DCS system


We have recently commissioned a complete DCS system based on SIMATIC PCC7, covering all sections of sugar refining process including Filtration, Decolorisation, Batch Pan control and Product handling.


• TG Set Grid Synchronisation & Power Export Control System with :
• Automatic Synchronisation with other TGs

• Automatic Synchronisation with Grid
• Automatic Power Export control
• Automatic p.f. control
• Centralised control & monitoring
• Cane Crushing Mills
• Sugar Centrifuge Control





Sponge Iron Plants

We have successfully implemented Automation projects for Sponge Iron Plants. The Automation systems normally used are :

SIMATIC S7-300 / 400
SIMATIC S7-300R /400R ( With Redundancy )
WinCC based SCADA system.

Depending upon the specific requirement, either Redundant or Non Redundant system may be supplied.

Some of the areas of application are:

• Coal Handling
• Iron Ore Handling
• Batch House Control
• Kiln Control
• Cooler Control
• Product Handling
• Waste Gas Handling
• Water System Control
• Energy Co-Generation


Sponge Iron Plants




 




Mnc Automation Private Limited
Mr. Naveen Nagar (Director)
No. 47, Duplex - I, Swarnim Vihar, Sector - 82
Noida - 201 304, Uttar Pradesh, India



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