Motoman Robotics

This family of fully integrated standardized arc welding solutions easily handles complex applications that require welding in multiple planes

These workcells use up to 44% less workspace as robots are mounted overhead. Utilizing a high-speed turntable positioner and two or three robots for HyperProductivity®, this workcell provides solutions for high-volume, high-performance welding applications.

These single or dual robot workcells are designed for high-volume production with small- to medium-sized parts.

Easily handles complex applications that require welding on multiple planes. The single or dual robot workcells are designed for medium- to high-volume production.

The ArcWorld C-series workcells feature an extremely compact footprint with fixed tooling or servo-driven headstock(s). These single station or dual station workcells provide affordable, wire-to-weld solutions for small- to medium-sized parts at high production volumes.

Features a compact footprint and requires minimal installation space. These workcells provide higher welding speeds and higher quality welds at an affordable price.

Specifically designed for welding small to medium work pieces. Both models feature a compact footprint and require minimal work space.

Provides affordable wire-to-weld solutions for medium to high volume welding applications on small to medium sized parts.

Fully integrated, standardized arc welding solution specifically designed for small to medium sized parts that may need repositioning.

Fully integrated, pre-engineered robotic solutions for high-volume, high-performance applications

This family of robotic solutions features high-speed positioners and multiple robots for HyperProductivity®. Provides affordable solutions for high-volume, high-performance welding applications.

These robotic solutions feature a high-speed, double-ended headstock/tailstock positioner and one or two robots for HyperProductivity®.

Provides affordable wire-to-weld solutions for high-volume, high-performance welding applications.

These workcells use up to 44% less workspace as robots are mounted overhead. Utilizing a high-speed turntable positioner and two or three robots for HyperProductivity, this workcell provides solutions for high-volume, high-performance welding applications.

* Medium- to high-volume, medium- to high-product mix production
* Operator safely loads/unloads parts from outside robot's work envelope
* Space-saving design for parts three meters or longer (five-meter spans on most models)
* Servo control with absolute encoder feedback provides infinite part positioning location and coordinated motion during welding; part joints are kept in gravity-neutral welding plane
* Coordinated motion software is standard with positioner
* Metal arc screen divider creates barrier; safeguards operator from arc flash
* Two different design configurations:
o Patented single-motor drive: Economical design requires fewer parts and uses single motor to operate all three axes; operator load station locks into position
o Three-motor drive with patented “X-beam”: Each axis is driven independently; cycle time can be reduced by positioning part while sweeping; and operator station can be repositioned while robot is welding
* Tailstock options: slip rings for fixture signals and high-volume (3/4 in.) air lines

• Available as individual headstocks or combined with MotoMount
• Compact design allows MH units to be easily integrated into other machines or multi-axis positioners
• MH units can be mounted at an angle or as a rotary table
• Units have conservative torque rating and payload increases with tailstock (Contact Motoman for specification details)
• Multiple stations can be combined with a single robot controller or with a multiple robot controller
• Motion can be coordinated with the robot for welding contoured parts

LoadWorld® is a pre-engineered standard robot solution for machine tending that can be integrated with new or existing machines. It is ideal for high-production applications or job shops with smaller lot sizes. Robotic automation of the machining process improves productivity by reducing loading/unloading time; more parts are produced in less time due to improved spindle utilization. It can even continue to produce parts during breaks or off-shift periods. Part quality also is increased due to consistency in the loading/unloading process. LoadWorld can improve worker safety by reducing lifting and repetitive motion injuries. Let LoadWorld tend your machines and improve your bottom-line performance.

Designed for large parts (up to 3 or 4 meters long) that require medium- to heavy-deposition welding, Modular FabWorld® is a flexible approach that allows customers to configure the fully integrated robotic arc welding solution that best meets their needs from standard, pre-engineered modules. Modular FabWorld includes one or two extended-reach robots; NX100 controller(s); integrated weld package(s); and one or two station kits. Each kit includes a selected headstock/tailstock positioner with 1,075, 3,000 or 6,300 kg payload; operator station; fence kit and safety devices. Modular FabWorld provides all the automation required for robotic welding, including a total safety environment that complies with the ANSI/RIA R15.06 safety standard.

Motoman Inc. provides the most powerful vision products available. By partnering with world-leaders, Motoman leverages the unrivaled expertise and experience of these vision companies along with our industry-leading robot performance, to provide unmatched solutions.

• Integrated vision connectivity with Cognex, National Instruments, OMRON and other vision products
• Easy calibration process
• Selectable conditions for easy setup and control
• Vision instructions in INFORM language for implementation

• Powerful vision software and hardware
• Bin picking and racking applications with Shafi software and Cognex vision hardware
• Largest R&D Resources available for vision solutions.
• Integrated with Motoman’s NX100 Robot Controller
• Flexibility to supply the right solution for your application

This cost-effective, modular packaging solution is ideal for small cartons, bottles and pouches. Multiple configurations are offered to meet specific throughput requirements.

Motoman's high-speed, six-axis robots easily place products in to cases. Systems are available for partitioned cases. Reconfigurable grippers can accommodate a complete range of consumer products and can make multiple picks at a time.

As a modular solution, PalletWorld is designed to handle many palletizing applications while its standard components keep engineering costs low. Bags, bottles, boxes, pouches, and trays are safely handled by Motoman's high-speed flexible robotic solutions.

Tailoring a customer solution from our complete line of robots, standard handling modules, and robust handling palletizing software ensures immediate increased productivity.

* Medium- to high-volume production
* Provides large turning diameter for shorter parts
* Three servo-motor control
o All axes can turn simultaneously while indexing
o Operator can jog station axis while robot welds
* Rotary axis motion can be coordinated with one or two robots
* Load position can be programmed in 30-degree increments
* Ergonomic loading and programming heights
* MotoMount fixture mounting system

* For small- to medium-size parts
* Operator safely loads/unloads part(s) on one side of the positioner (outside the robot’s work envelope), while the robot welds part(s) on the other side
* Metal arc screen divider creates barrier; safeguards operator from arc flash
* Run same part(s) on both sides of positioner or run one part on Side A and different part on Side B
* H-frame table top; low-inertia and quick-change tooling
* Options: tooling plates, 72" table top and slip rings for utilities

Motoman offers a wide variety of standard options for increased flexibility and improved uptime.

* Torches
* ToolSight
* Reamer Nozzle Cleaner
* Wire Cutting Station
* Touch Sensing Function
* Com-Arc III Seam Tracking Function, Touch Sensing
* Pause Weaving Software Function
* Bulk Dereeler Kit

Motoman welding packages provide everything you need to turn your Motoman arm into an efficient automated welding solution, no matter what type of welding process you require. Various components can be upgraded, added or deleted to meet your individual requirements.

Accurate, high-performance Motoman robots are ideal for precision waterjet, laser, and plasma cutting applications. Selected models feature payloads from 6-50 kg, a wide range of reaches and work envelopes, brakes on all axes, and floor-, wall- and ceiling-mounted configurations.

Motoman robots excel at a wide range of material handling processes, including assembly, machine tending, packing, packaging, palletizing, part transfer, etc.

* Payloads from 2-800 kg
* Variety of configurations available with 6-15 axes of motion, including dual-arm robots
* Wide range of work envelopes
* Floor-, wall-, shelf- and ceiling-mounted models.
* Custom or standard grippers available

Flexible, high-performance Motoman paint robots increase finishing quality, consistency and throughput, while dramatically lowering operating costs and decreasing wasted material. Our complete line of paint robots provides versatility and superior performance in standard industrial, automotive and aerospace coating and dispensing applications.

These application-specific paint robots can be used for primer, base coat, finish coat, clear coat and spray dispensing, using water-based, solvent-based, powder, glaze and glue/adhesive materials. They efficiently coat complex parts of nearly any size and shape, including recesses, curved and contoured surfaces -- without runs or sags.

Motoman paint robots can be programmed to apply coating materials to different areas of the part to various film thicknesses. They are available with a variety of hollow, Lemma, three-roll and standard wrists to suit your coating application needs. Paint robots use a special controller with a Factory Mutual (FM) Class 1, Div. 1 intrinsically safe (explosion-proof) rating.

Motoman’s robot controllers offer flexibility, high performance, open communication, and award-winning ergonomic design.

Motoman offers a wide range of robots with payload capacities from 3-165 kg that are ideal for dispensing applications. Advance robot path control functions provide accuracy and smooth, consistent bead or material application. They effectively dispense adhesive, sealant or other materials onto complex shapes, reducing material costs and improving safety by reducing the exposure of human workers to potentially hazardous fumes.

Motoman’s extensive product line of high-performance material removal robots includes a variety of application-specific and general-purpose models that are ideal for material removal, surface preparation and finishing operations, including grinding, finishing, polishing, sawing, degating, waterjet cutting, etc.

• Payloads from 5-165 kg
• Variety of configurations available
• High torsion and rigidity deliver industry-leading performance
• Wide range of work envelopes
• Floor-, wall- and ceiling-mounted models
• Custom or standard end-of-arm tooling available

Motoman will market and support power supplies which offer unique advantages for robotic welding for the spectrum of material types and thicknesses, yet remain flexible to support customer requests for other power sources and technologies.

Motoman offers a wide range of robots for high-speed precision assembly and small part handling including high-performance six-axis robots; flexible seven-axis manipulators; dual-arm robots with 15 axes and amazing human-like motion; and a family of four-axis SCARA models. These robots, especially the new generation SDA (15 axes) and SIA (7-axis) models, offer cell space optimization, dexterity with outstanding range of motion and tooling simplification.

Motoman innovations in the robotic spot welding market include ES-series "Expert Spot" robots with an integrated spot harness. With spot utilities (power, water, air, motor and signal lines) integrated into the profile of the robot arm, automotive OEMs and Tier 1 suppliers realize increased flexibility and higher uptime. Motoman’s patented multiple robot control technology allows close interaction of several arms working on a car body without fear of collision.

Motoman's latest innovation is the 7-axis VS50 spot welding robot. Designed to take full advantage of proven Direct Current (DC) weld timers and servo controlled actuators, Motoman is introducing a series of light weight "mini-guns.” These powerful, compact spot guns weigh less than 50 kg, but deliver high performance with 600 kgf clamping pressure and 15,000 Amps of welding current. The low profile and "elbow" on the VS50 robot allow it to be positioned close to the vehicle. It can reach underneath or inside confined spaces. The 6-axis MS80 robot complements the 7-axis VS50 arm and has a slim profile and longer reach for windshields and pillars. These smaller, faster spot welding robots are designed to be used with full-size ES165D/ES200D model with larger guns to maximize robot density in a welding station. This "high-density" approach reduces takt time and shortens the production line with fewer re-spot stations.

Motoman PC-based and controller software ensures that your solution operates as efficiently as possible, with operator-friendly features that allow for quick changeover and setup, and complete control over the quality of your product or parts produced.