Our Coating Pan is suitable for Tablet Coating. Coating process is complex and requires careful monitoring and control to ensure satisfactory results. The film coating process as such is a combination of four processes going on simultaneously:
1. distribution of coating material on large number of tablets 2. mixing of large batch for homogenous result 3. drying or evaporation of solvent 4. solvent vapour removal
By optimizing each process in relation to each other, our Coating Pan gives the best results.
Coating Pan is of Semi - Ellipsoidal shape with circular opening at the top. Pan is mounted at an inclination of 30° to 40° to the horizontal and it is driven with worm and worm wheel type gear box and elecUic motor. Machine is designed with M. S. fabricated structure and all arrangements are Inside the enclosure - except electric control air filter and S.S. Pan
HOT AIR BLOWER The unit is provided with a hot air blower with Temperature Controller 30", 36", 42" and 48" coating machines have variable speed drive and hot air blowing system is built with the machine. 60" and 72" coating machines has dual speed with step pulley without hot air blowing system. Suitable hot air blowing system can be supplied separately on demand.
Our double cone blenders arc useful for pharmaceutical, food, chemical and cosmetic products etc. Double cone blender is an efficient for mixing dry powder and granulates homogeneously. This is the ideal machine for gentle blending, capable of handling large volumes; easily cleaned. It is suitable for dense powders and abrasive materials. It is mounted on 'a' type stand with the help of plummer blocks and suitable openings for discharge and charging are provided with lock nuts.
All our double cone blender are custom designed and built to meet specific production requirements.
Special features of our double cone blender:
The conical shape at both ends enables uniform mixing and easy discharge
Maximum care has been taken ensure safe operation of the unit
The cone is balanced to avoid excessive load, which increases the life of gear box and motor
Depending upon the product, paddle types baffles can be provided on the shaft for better mixing
Simplicity, easy loading and unloading
Minimal maintenance
Constructed of 316 stainless, 304 stainless and carbon steel
Blending implies homogeneous distribution of fluid or particle. Blending requires definite degree and /or purpose to property define the desired state of system.
Tumbling mixers work on diffusion mixing mechanism, in diffusive mixing, mobility of individual molecules is achieved by distributing particles over freshly developed surface. Materials are mixed by tumbling them in a partly filled container rotating about a horizontal axis. The rotary motion and gravitational force leads to cascade flow, which moves the material from side of the mixer to the middle
Of the mixer. When the material falls into the middle of the mixer, it spreads away developing fresh surface areas for efficient and homogeneous blending this action continuously repeated during each rotation.
Tumbler blenders are of free flowing type and they provide a gentle mixing action. They can be incorporated with the following arrangement.
Internal spray arrangement for introducing small amounts of liquid. Mechanically driven devices for breaking up lumps. we offer different distinct vessel shapes, the drum, octagonal, double cone and v/y- shape. These shapes provide the ability to select a system best suited to your particular applications. All designs can be fitted with an internal agitator.
Our fluid bed dryers are useful in pharmaceuticals, dyes, chemicals, plastics and food industries.
Working- Air generated by the powerful blower is passed through a fin tube radiator. The air which has now become hot is forced into the product container carries the product upward. This creates a very high fluidization effect, where each and every particle of the product comes into contact with the hot air. Due to this, heat transfer efficiency is increased and drying time is reduced considerably.
The conventional method of drying products in tray dryers is rather time consuming & troublesome they occupy large floor space. The product container shall have a hollander weave mesh screen at the bottom the container shall be mounted on a ss trolley with caster wheels which shall enable it to be moved around. The product container shall be lifted up to the ss 316 retaining chamber. It shall have an auto shaking device connected to the bags. All gaskets shall be of neoprene.
Shell and tube type heat exchanger is used for transferring heat from one fluid to another. It contains number of tubes enclosed in a close fitting cylindrical shell. One fluid flows inside and the other flows outside the tubes. These are very useful when a process requires large quantities of fluid to be heated or cooled as they provide large amount of heat transfer area and also provide high degree of heat transfer efficiency.
Our homogenize, is used to homogenize, emulsify, and disperse material in pharmaceutical, cosmetics, food, chemical, petrochemical industry, etc.
Working principle - High speed mechanical and hydraulic shear forces are the real key to the success of this machine. Rotor & stator generates a shearing acbon which insures that materials being processed are subjected to thousands of shearing actions each minute.
Stages:- High speed rotor operating at close clearance to slator draws material in from the bottom ot the mixing vessel and subjects it to intense mixing and shearing action. The rotor accelerates the product towards the blades periphery there it is expelled through the stator openings into the body ot the mix while undergoing an intensive mechanical and hydraulic shearing action simultaneously new material is drawn in. the expelled mixture is deflected by the tank wall completing the circulation pattern.
Liquid products must be stored during intervals between production, transportation, refining, blending and marketing our fabricates storage tanks as per your requirement.
Features of our jacketted tank:
Constructed of 316 stainless, 304 stainless and ms.
Capacity - storage tank 50 ltr. To 50000 ltr. Portable tank 10 ltr. To 1000 ltr.
Vats and vessels mass mixers are useful in pharmaceutical, chemical, dyestuffs, food & automobile industries.
Construction:- it consist of a "u" shaped horizontal trough with paddle type blades. Paddle type blades welded to the main shaft provide efficient mixing of thick heavy material. Control panel has centralised controller for motor with reverse / forward & hinging arrangement the entire drive arrangement shall be covered with flush panels. The entire trough can be tilted through electromechanical means
Special features of our mass mixer:
GMP, unit with FLP are available.
Constructed in ss 304 / ss 316 / ms complete unit with s s. Cover and all surfaces polished to mirror dull finish.
Our multi mills arc serving in chemicals, pharmaceuticals, dyestuff, paints, ceramics, food industries, cosmetics, pesticides, fertilizers, plastics, spices, bakeries, resins, insecticides etc.
Multi mill is widely used for granulation, pulverization and mixing. Swinging hammer blades and scrapers arrangement gives shredding & chopping effect
Construction - The unit consists of motor drive & rotor assembly. The rotor assembly is equipped with swinging hammer blades & scrapers. The rotor has 4 different speeds - 750 /1500 / 2000 / 3000. The speed variation is achieved by aluminum cone pulley & belt arrangement on motor & rotor. Interchangeable perforated screen with charging & discharging hopper is provided as per requirement. All internal & external ss parts are mirror polished.
Neutch filters are widely used for the separation of mother liquor and the solid product, in chemical pharmaceutical & other process industries. It can hold bigger quantity of material and hence frequency of cleaning of the filtering media is very less. Neutch are also available for vacuum or pressure application and also with agitator.
Cleaning and maintenance is very easy as there are not many moving parts
The design mainly consists ot a vertical 'octagonal' shaped container fitted with cantilevered intensifier bar inside the shell. The shell is provided with a dust tight loading covers and the other end is fitted with a quick opening spring loaded solids flow valve charging and discharging of material shall be simple and convenient the product can be discharged directly into containers
Planetary mixer is a vertical batch mixer ideally suitable for mixing of ointments paste, cream, dry powders or wet mass. Planetary mixer, as name suggests it has planetary type agitation pattern. The beaters rotate around themselves as well as in circular path in the bowl; this enables taster and better mixing of materials at a considerably lesser time.
Features of agitator assembly Homogenizer: High speed mechanical and hydraulic shear forces are the real key to the success of this machine rotor and stator generates a shearing action wnich insures high speed emulsification for homogeneous mixing. Centering scraper: Anchor type agitator with teflon scrappers sweep the entire circumference of the bowl and avoid localized heating/cooling and thus intimato mixing is accomplished in plm. Beaters: Orbital motion of these beaters covers all portions of the bowl as well as they wipe each other, thus assuring no unmixed portions. Features of cylindrical bowl Cylindrical bowl mounted on three castor wheels leads to easy loading and unloading. Bowl has Torrispherical dished bottom covered by jacket to operate on 1kg/cm2 steam pressure. It is provided with steam inlet-outlet and cold-water inlet and outlet connections with standard fittings like pressure gauge, vent cock. Release valve and drain.
Rapid mixer granulator is useful tor pharmaceutical. Chemical and food industries, for dry and wet granulation.
Working: The basic equipment consists of machine base covered all around by ss flush type panels. The frame is provided with a ss staircase & railings over the frame there is rmg bowl with pneumatically open able lid. It has two mixing blades material to be mixed is whirled and tumbled, close to the bottom of rmg bowl with the help of chopper blades. Chopper tool located at the side prevents lump formation, rmg produces a highly efficient, fast & homogenous mixing.
Special features of our ribbon blender
Specially designed chopper blades driven at high speed gives fast and even granulation.
Pneumatically operated side discharge arrangement can be provided on either side lo suit customer's requirement.
Our reactors are serving in adhesives processing, agriculture, chemical processing, cosmetics, food and beverages production, paints and coatings, paper and pulp processing. type of reaction vessel - jacketed, limpet coil, top open type, top dish type etc.
Special features of our reactor : Reactors are designed to meet the specific needs namely: Optimal mixing, optimal temperature. Capacity - 100 ltr. To 20,000 ltr. M. O. C. - ss 304, ss 316, ss 316 l, ms. Stiffener ring is provided on inner shell of jacket in between inner shell and outer jacket to intensify main vessel and to provide uniform circulation and minimize stagnation of heating or cooling medium. The jacket can also be fabricated with multiple loops and zones, such as two or three zones on straight part of the vessel and a zone on the bottom half jacket also provides resistance to thermal shock.
Ribbon blender is basically manufactured lor uniform, homogeneous, and quick mixing of powders and semi-wet materials of different densities. Helical ribbon agitator design is the real key for the success of this blender.
How the ribbon blender works: A ribbon blender consists of a horizontal trough with a central shaft and a helical ribbon agitator. Mixing results from the turbulence induced by counteracting ribbons. There are two sets of counter acting ribbons - outer ribbon, inner ribbon. Both ribbons mounted on the same shaft. Ribbons has close trough clearance which provides a region of high shear force near the wall thereby achieving both bulk blending and dispersive mixing.
Ribbons are design to obtain complete and thorough mixing it is designed in such a way that along with vertical movement, material to be mixed will have to and fro motion. Diametric size of the ribbon keeps some proportion with the volume of the vessel so that the power required to drive the machine will be less. The ribbon causes all the matenal to circulate using only 5% of the power needed by the turbine.
Our sigma mixer is used lor mixing highly viscous materials in various industries viz adhesives, chemical, confectionery. Carbon black. Ceramic. Dyes & pigments. Food products, grease, lead storage battery. Paint. Putties, plastics, pharmaceuticals, printing ink, resin, rubber, soap & detergent etc. sigma mixer consists of two counter rotating blades in two semi- cylinders, the intersection of which forms a saddle piece and
Meeting tangentially just above the saddle the blades are driven by gearing at both ends the mixing action is a combination of bulk movement, smearing, stretching, folding against the blades and sidewalls. The blades, which are ground and polished, successively sweep all portion of the trough surface during each revolution
Types of blades : Sigma blade - sigma blade is capable of starting and operating with either liquids or solids or a combination of both. Sigma blades give shredding or wiping effect. It has good mixing action, readily discharges materials which do not stick to the blades and is relatively easy to dean when sticky materials are being processed. double naben - in specific applications a lump bridge across the two sigma blades is formed. To avoid the formation naben blades are used.
Liquid products musst be stored during intervals between production, transportation, refining, blending and marketing. Our fabricates storage tanks as per your requirement.
Features of our storage vessel:
Constructed of 316 stainless, 304 stainless and ms.
Capacity - storage tank 50 ltr. To 50000 ltr. Portable tank 10 ltr. To 1000 ltr.
Our Sugar Syrup Plants are particularly used for Syrup manufacturing.
Sugar Syrup Plant mainly consists of following equipments -
Liquid manufacturing Vessel - Along with Baffles & Jacket
Sugar Syrup manufacturing Vessel - Along with Baffles & Jacket.
Storage Vessel.
Vacuum system for transfer of sugar syrup.
Pipelines - Manufacturing Vessels and Storage Vessels are connected through individual pipeline. Inline Sugar Syrup Pre- filters are provided. All connections like bends, tees, valves. Inline sight glasses are of Tri-clover / Din Standards.
Special Features of our Sugar Syrup manufacturing Plant:
Sugar syrup manufacturing vessels are JACKETED with limpet coils for heating and cooling.
These vessels can withstand internal vaccum to facilitate transfer of sugar directly from stores to sugar syrup vessel
Filters provided at the bottom can be easily dismantled and cleaned, sanitized or sterilized.
Our tray dryers are useful in pharmaceutical. Chemical, dyestuffs, food & automobile industries. a tray dryer is an enclosed, insulated housing in which trays are placed on angled rack. Material to be dried is placed on the trays. Heating media is hot air, and heat transfer is direct from gas to solid. electric heaters and circulation fan arrangement maintains the constant temperature in the dryer and ensures uniform circulation of hot air. tray dryers are available in 12, 24, 48, & 96 tray capacity models. Constructed in stainless steel 304 / 316 / 316l cgmp construction.
Special features of our tray dryer:
Fan is dynamically balanced with specially sealed bearing to withstand the high temperature
Heating arrangement - electrical / steam heating
Designed for uniform circulation ot hot air in the drying chamber
Tunnel type dryers wherein trolleys are placed one behind the other and double door loading
Electric heater terminals situated outside the hot zone in case of electrically heated dryers. Heaters are accessible and replaceable from outside the dryer
The front doors are explosion proof and are locked with the help of spring loaded ball latches with suitable pressure
Tray dryer has a filter for fresh air inlet and an adjustable air outlet.
V-shape blenders are very efficient blenders. The blending is achieved by the constant, dividing and intermeshing particle movement in the V-container
Modifications such as the addition of baffles to increase mixing shear have been made to these types of blenders. Each cylindrical leg has an access cover for easy material loading and cleaning.
Our vacuum shelf dryers are extensively used tor effective, efficient drying of pharmaceuticals, food and chemical products they are very useful in temperature sensitive, easily oxidized material, toxic material, valuable solvents dusty material and hygroscopic material. The heating arrangement - each shelf is connected by an individual flanged connection to a central manifold through which hot water or steam can be passed. The heating medium is passed around the shelves in a zig zag manner to facilitate uniform heating it also has an arrangement for hot water circulation around the body of the dryer.
Heat is transferred to the wet material by conduction through the shelf and bottom of the tray and by radiation from the shelf above vacuum shelf dryers are indirect-heated batch dryers. Vacuum is applied to the chamber and vapor is removed through a large pipe. Vacuum trap is provided to stop the product from escaping outside. They are reinforced with flats all over to withstand full vacuum
Special features of our vaccum shelf dryer:
Easy maintenance. Easy loading / unloading of trays
Condenser and condensate receiver fitted on the dryer body or stand alone for remote installation
External insulation of dryer with protective panels in stainless steel
Steam sterilized models available
Double door loading available for larger models
As per customer requirements specific features can be provided.
Our vibro separators are circular gyratory screens used to separate solids from solids and liquid from solid vibro sifter consists of specially designed motor mounted vertically at the center of the base plate of the screen. The screen is in between feeding hopper and bowl. The material is fed on to the centre of top screen. The undersize material passes rapidly through the screen during its travel to the periphery. The over size material get continuously discharged through a tangential outlet. This is achieved by specially designed vibratory motor along with eccentric top and bottom weights.
Working principle The top weight on the motor shaft rotates in a plane close to the centre of the mass of assembly. Rotation of the top eccentric weights creates vibration in the horizontal plane which causes material to move across the screen cloth to periphery increasing the horizontal throw. Causing oversize material to discharge at a faster rate. the bottom eccentric weight rotates below the centre of mass creating tilt on the screen giving vibration in vertical and tangential plane. Increasing the vertical component of motion, this promotes turn over of material on the screen surface helping maximum quantity of undersize material to pass through the screen. Rugged springs placed over the circular motor base amplifies the vibration.
Sangola Fan Engineering Company Limited Manufacturer and supplier of storage tanks, customized storage tanks, industrial storage tanks, stainless steel storage tanks, oil storage tanks, gas storage tanks and material storage tanks.
R K Gas Projects Supplier and manufacturer of storage tanks such as fuel storage tanks, liquid fuel storage tanks, flammable liquid storage tanks, diesel storage tanks, fuel safe storage tanks and industrial fuel storage tanks.
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