About Auto Coiler
It is fully automatically controlled with PLC and driven by 5 HP AC motor. Counter pulley and electromagnetic break is also provided to get the desired length of wire. Traverse unit is fixed to wind layer to layer winding along with this double safety measures are provided as proximity and limit switches. For easy operation human machine interface is also provided on control box . Pneumatic disc break used for fast breaking to get high accuracy. Single pneumatic moving arm is given for fast coil shifting.
Basic Technical Specification :
1. Pay-off bobbin size 630 mm diameter, 500 mm width, pintle 40 mm dia. or as per customer requirement.
2. Coil size ID 100 mm, OD 300 mm maximum, and thickness 50 mm.
3. Wire size 1 sq. mm to 6 sq. mm.
4. Machine speed approx 300 Meter per minute.
5. .AC Drive used for coiler 5 HP, Pay-off 5 HP, Travers Unit 0.5 HP Total Load 10.5 HP, 440 Volt AC, 50 Hz.
6. Coiling Speed 150 coil per hour approx for 90 meter Length at ideal condition.
7. Attached PLC and HMI (Touch Screen) for automatic operations, touch screen display line speed, fault of machine, length of coil, no. of coils and also preset length of coil.