Niranjan Plastics

Fast Cycling Horizontal Machine for small components

Fast Cycling Table Size Screw Injection Moulding Machine with Microprocessor and all latest features for moulding micro components with high accuracy. The Machine is designed for ultra high speed with high production rate. Components like Gears, Bearing Cages, Electronic & Electrical Components etc. moulded in enginering polymers or latest blends in plastic polymers

Fully auto on-line scrap grinder for better and efficient grinding with minimum powder residual with cost saving features. Grinder can be fitted next to the machine for simultaneously grinding of runner, sprue and rejected articles. Big Grinder for grinding Crates, Containers, Chairs, Drums & Carboys or various other big article are also available.

Controller
Backlite LCD screen.
Microprocessor based control with self-diagnostics.
Direct accessible menu keys.
On-line HELP key for screen operation information.
Printer Interface.
Statistics chart for last 120 cycles with max. Min. & average values.
Weekly schedule chart for Temperature power On-Off setting.
Alarm Recording Facility.
Set record facilities for parameters.
In built 60 sets mould memory.
Shot counter - Production/Accumulated/Preset.
Product Counter - Good/Fault/Packing.
Display of Cycle time and shot per hour.
Cycle Delay Timer.
Visual and audible alarm.
Temperature and injection profiles display (Graph).
Online monitoring facility alarm with message display for variation in:
- Cycle time, - Temperature,
- Injection stroke, - Injection time,
- Charge time, - Total cycle time,
- Hold on pressure start, - RPM.
- Oil Temperature, - Motor fail.

Horizontal Injection Vertical Locking Moulding Machine with Microprocessor with full atomization and automatic Shuttle table for optimum utilization. Components with Insert of metal or plastics can efficiently be molded like Screw Driver, Electronics Components, Bobbins, Automobile Ignition Coil, Bicycle and scooter handles, Textile Parts etc.

Optional
T- Slot Platen
Auto mould setting fully controlled by microprocessor.
Auto lubrication logic cycle synchronized and monitored through controller.
Robot facility synchronized with controller.
Photo detect device.
Automatic Pneumatic Guard controlled and synchronized with machine
Hydraulic Core.
IC card for extra 60 mould memory.
Special coated screw.
Suitable Hopper Magnet.
Feed Throat temperature facility.
Air Ejection.

Optional
T- Slot Platen
Auto mould setting fully controlled by microprocessor.
Auto lubrication logic cycle synchronized and monitored through controller.
Robot facility synchronized with controller.
Photo detect device.
Automatic Pneumatic Guard controlled and synchronized with machine
Hydraulic Core.
IC card for extra 60 mould memory.
Special coated screw.
Suitable Hopper Magnet.
Feed Throat temperature facility.
Air Ejection.

Fully Automatic Screw Type Injection Moulding Machine with Electro-proportionate Hydraulics and Microprocessor.

Fully Automatic Screw Type Injection Moulding Machine Microprocessor and latest features. Machine can be available with SCADA capability for syncronization and controlling the machine from a remote location. Machines are available from 650 Tonnes with unique Toggle Design (Patent Pending) for versality and efficent locking pressure distribution through out the platen (upto 80 % of the platen area and 90 % of the mould area)

The 2K- Series is a Multi Component, multi material fully automatic injection moulding machines.

The machine is a combination of all injection axis with rotary indexing table (optional).

 

Technology for manufacturing grips in Thermoplastic Elastomer material is also available which increases the value of the end product. The 2K series is synchronized for components like Keytops for telephone as well as for computer keyboards, Tooth Brushes, Razors, Automobile Components like break/Clutch handel gear, shifting knob, House hold Utensil grips, handles of various equipment like Screw Driver grips, Key handles, Electrical Components etc.

Vertical Screw Injection Moulding Machine with P.L.C and proportionate hydraulics for unique combination of fast cycling and accuracy for component like connector, bobbins, bearing cages, cable ties and small critical engineering components.

Vertical Screw Type Injection Moulding Machine with Microprocessor

The VSR-Macro is equipped with microprocessor and linear Transducsor for ultimate processing quality and consistency

The machines are used for manufacturing components used by various industries like elctronics, electrical, imitation jewllery and other related application like connector, bobbins, bearing cages, cable ties and small critical engineering components

Fully automatic top locking top injection screw moulding machine with auto shuttle table for fast and economical production for insert moulding of Two / Three Pin Plugs, Bobbins, Wire Harnesses, Imitation Flowers, Ignition Coils, Jumpers, Zips for clothes etc. Second moulding on components like tooth brushes, ball pens, razors, utensil handles etc. can be easily moulded.

Horizontal Injection Vertical Locking Moulding Machine with Microprocessor with full atomization and automatic Shuttle table.

This S.P.M (Special Purpose Machines) is best suited for insert moulding of components of either plastic to plastic or metal to plastic with superior quality and higher productivity.

The Concept of the machine is that the bottom part of the machine remains stationery in the horizontal axis and the upper half of the mould moves up and down. Loading and unloading of the insert will be on the bottom fix half of the tool in horizontal axis to avoid tool damage.

Optimal efficency is acheive by using a shuttle table with two bottom halfs of the tool that enables loading of the insert and unloading of the finish product in one half of the tool while the other part is being moulded the other half.

Components with Insert of metal or plastics can efficiently be molded like Screw Driver, Electronics Components, Bobbins, Automobile Ignition Coil, Bicycle and scooter handles, Textile Parts etc.