Process Gas Handling System

Gas industries need to store gas samples and we are offering a suitable solutions for the same. Our company is developing a range of sampling bottles which are designed for collecting & storing high pressure gas samples from the field & transport the same to laboratories.

Functions:

• These sample bottles are mainly used for collection & transportation of process samples for calibration.
• Water Capacity Range - 100 ml to 495 ml
• Pressure Range - 1 to 150 Bar
• Material of construction - Stainless steel, Aluminum, Monel.
• Accessories - Isolation valves, Pressure Regulator, Safety Relief Valve or Rupture disc, Vent or purge valve, Flexible hose

Features:

• High pressure needle valves at both ends
• Fabricated as per ASME Code / IS 2825
• Available in many sizes and diameters

Flow control valves taht we manufacture and export have the following functions:

• Needle valves & Ball valves - To Control or shut off the flow of gas stream.
• Non Return Valve or Check Valves - Used for protection against reverse flow.
• Safety Relief Valves - As a protection for low pressure equipment of system sensitive to over pressurization.

Features:

• Size – 1/8” to 2”
  
• Pressure Range – 0.1 Bar to 150 Bar
  
• Material of Construction – SS 304, SS 316, Monel
  
• Wetted Parts – Suitable as per Fluid properties
  
• End Connections – Compression Fittings, NPT/BSP Threads. Weld able ends
  

Our company is producing gas filter station eliminating the problem of  Chromatographic analysis  which is caused due to impure gases. These gas filter station are designed in such a manner that they remove oxygen, moisture, hydrocarbons, oil and other foreign materials from gas streams.

Function:

• To remove the trace impurities of Moisture, hydro carbons up to less than 5 ppm level & ensure the ultra high purity gases for costly analytical instruments.
  
• We have a gas filter station including Inlet/outlet pressure gauges to check & set the pressure.
• Secondary pressure regulators to reduce & control the down stream pressure. Isolation valves to control the flow of gas stream.
• Filters to remove trace impurities present in gases.

Features:

• Rechargeable Filters
  
• Sintered Filter assembly to arrest dust particles
  
• Powder coated steel panel
  
• Wall Mounted or Table mounted type
  

The process gas handling systems are mainly designed to connect different instruments by one source of gases with permanent locations of cylinders & necessary distribution piping network & related accessories. It reduce inventory of cylinders & costly downtime by reducing frequency of cylinder changeovers and stoppage of work. It enhances safety by consolidating cylinders into a centralized location. Process gas handling system consists of cylinder manifolds, pressure regulators, isolation valves, safety relief valve, non return valve, vent valve, pressure gauges, pigtails, cylinder support frames, brackets & necessary high pressure piping with supports & brackets.

Preliminary Requirements to design Process gas handling system:

• Details of type and number of gas cylinders
  
• Location of Equipments
  
• Pressure & Flow requirement of equipments.
  
• Layout of plant indicating cylinder area, Equipments location
  
• Future Expansion or Equipments
  

We manufacture and supply laboratory gas handling systems, having the following specificaions:

• Safety : It is convenient to locate all cylinders at remote area at there proper place in particular manner with individual independent control valves with support frame / holding stand with necessary identification to avoid misplacement of cylinders or injury to person.
• Fewer Inventories of Gases : Single cylinder for particular gas can be used for different labs, instruments through centralized piping with individual on/off valves.
• Easy to Operate : Main benefit is to changeover cylinder without interruption of the supply.
• Aesthetic Look : All the components have there own proper permanent place in neatly manner which results in a aesthetic look to entire laboratory.
• Easy Identification : Each component, Consumption point or joints have tags/ name plates/ colour coding for easy identification, operation & maintenance.

Features of laboratory gas handling systems are:

• Centralized permanent gas cylinder station, cylinder cabinets
• Individual pressure control units
• Necessary permanent distribution piping/tubing
• Gas filter stations
• Point of use control panels

Preliminary Requirements to design laboratory gas handling system are:

• Details of type and number of instruments / equipment
  
• Location of Instruments
  
• Required Gases or other utilities like water, steam etc.
  
• Required down stream pressure range
  
• Layout of laboratory indicating cylinder area, instruments location
  
• Future Expansion or Instruments
  

We manufacture and supply gas cylinder trolley that caters to those industries which perform welding work at different locations. These can also be shifted from one position to another as per necessities of carrying two cylinders at a time.

Functions:

To hold & safely transport of single or double gas cylinders. We manufacture and supply gas cylinder trolleys for different types of gas cylinders.

Features:

• Vertical or inclined type
  
• Tubular Steel structure
  
• Powder coated finish
  
• Castor wheels at both ends
  
• Safety chain & Tool tray
  

With a range of gas detectors, we are also offering a range of complete centralized gas detection system which provides a comprehensive plant wide controller or sensor system for monitoring combustible gas, oxygen deficiency and toxic gases to maintain safety in a plant. Our gas detection system has the following features:

• Flexibility of Sentry
• Basic system includes multiplexed sensors
• Enables with non-intrusive calibration and RFI/EMI immune digital sensor communication

Function:

• To easily & quickly pinpoint the smallest gas leaks emitting from cylinders, manifolds, pipe joints or instruments.
• We provide a comprehensive plant-wide controller, sensor system for monitoring combustible gas, oxygen deficiency and toxic gases to maintain safety in a plant.
• Gas detection system consists of main control panel, junction box, gas detectors, hooters with necessary cable work.

Preliminary Requirements to design Laboratory gas detection system:

• Details of type and number of gas cylinder.
  
• Location of gas cylinders & gas related instruments.
  
• Layout of laboratory indicating cylinder area, instruments location.
  

Primary International Regulations requires that “Where the eyes or body of any person may be exposed to injurious corrosive materials, suitable facilities to quick drenching or flushing of the eyes & body shall be provided within work area for immediate emergency use. We have eyewash and safety showers that comply with the provision of ANSI-Z 358.1 & necessary bottom tray witgrating to ensure better safety of a person & clean surrounding area.

We have high pressure hoses available for use in hydraulic as well as pneumatic applications for various types of fluids. Hoses are available in many different combinations of material & thread connections. Our high pressure hoses are made to meet quality standards, undergo 100 % inspection & individual leak testing to insure best cycle life & performance.

Selection Parameters:

• Fluid service
  
• Temperature
  
• Pressure and Flow
  
• Material of construction
  
• Size & Length
  
• End Connections