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 Introduction Established in the year 2004, Nova technocast Private Limited is a fast growing manufacturer and exporter of a wide range of investment castings that is made of superior quality stainless steel scrap, carbon steel scrap and other suitable raw materials.
Located in Rajkot, we are flourishing a fast pace under the guidance and support of our managing director Mr. N. M. Mungla and our director Mr. Rahul Patel. We also have a Branch Office in USA that gives us the exposure in the global markets. Known for accurate functionality and durability, our products range comprises of general engineering, mining industries, pumps, valves, human implants and decorative parts
An ISO certified company, we are also empowered with advanced technology and latest production facilities to provide our clients with best quality products. Our competent workforce and infrastructure has helped us catapult our production to 6 crore annually.
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Made using high quality raw materials like stainless steel scrap, carbon steel scrap, ferrous and non-ferrous metals, our products are known for their efficiency amongst our clients across the globe. Our products range includes: General Engineering, Mining Industries, Pumps, Valves, Human Implants and Decorative Parts.
Industries Served
Offering a holistic multitude of products, we have been catering to a wide base of clients in different industries. Our range of precision castings includes:
• General Engineering
• Material Handing
• Automobile
• Marine Engineering
• Electrical Engineering
• Railways
• Aerospace
• Defence
• Medical
• Chemical Machinery
• Effluent Treatment Plants
Our products also find their application in other applications that include: tractors, locomotives, pipe fittings, kitchenware, air conditioning, human implants, compressors and other applications. |
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Infrastructural Facilities
Our manufacturing unit is constructed in an area of 30,000 sq. ft and total plant area cover of 5600 sq. mt. of area. We are capable of making castings ranging from 2 grams to 50 kg, with the help of our well-oiled machining facility, heat treatment shop, quality control and testing facility. The different facilities at our unit are :
• Inductotherm VIP Induction Melting Furnace 175 Kv
• Spectrometer ARL-3460 Thermo Electron
• Atlas Copco Make Screw Compressor
• Semiautomatic hydraulic wax injection press for high quality wax pattern production.
• Advanced technology slurry preparation ZarMill, Slurry drums, zircon sand raining
• Machine and fluidized beds for backup coating.
• Voltas make Centralized A/c system and dehumidification system to efficiently control the process parameters.
• In-House sand blasting and shot blasting facilities. |
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Our Laboratory
We have a well equipped lab that has the different instruments & tools both destructive & non-destructive testing of material. Our chemistry lab has all the facilities for conducting spark emission, carbon, optical emission, sulfur and various other facilities. We also have a lab for mechanical testing where we conduct different test like tensile test, heat treatment and hardness tests.
Other In-House facilities
Backed by different tool and machines, our production unit is capable of carrying different processes easily. Our unit is segregated into different sections depending upon the different kinds of processes that are:
• Blasting (Shot & Sand)
• Passivating
• Degreasing & Cleaning
• Debarring
• Pickling
• Machining
• Electro-polishing
Our heat treatment facilities are given for hardening, tempering, nitriding, annealing and normalizing. |
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Quality - Our Assurance
Committed to quality, we adopt rigorous quality checking systems to come up with the best products. Conforming to the international standards and parameters, our products are high on all the three aspects that are: performance, durability and utility. Starting with the initial stage of procuring the raw materials, our quality check process also begins there. The raw materials used by us are: CF3 CF8 CF3M CF8M WCB LCB CA15 CA40 EN3, EN8 EN9 EN16 CD4MCU NICKLE BASE, COBALT BASE, all Carbon & low alloy steels, chromium, nickel, stainless steel, aluminum (LM6,LM12), copper and gun metal.
All the processes or stages from wax pattern to castings are stringently monitored to detect flaws if any. We also conduct tolerance tests in accordance with IS 11166 – 1993 Class 2 specifications. Our quality control procedures include: |
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• Documented quality control manual
• Written procedures for every job
• Environmental controls of manufacturing plant
• Spectrographic alloy analysis
An ISO 9001: 2000 certified firm, we also conduct extensive control of process and have calibration program to match our products as per the industry’s set standards. To deliver the best and unmatched products, we different tests conducted by us are:
• Chemical Analysis
• Impact Test
• Radiography
• Heat Treatment
• Physical Analysis |
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Our Services
Besides offering a wide gamut of products , we also offer our technical services that includes:
• Design Assistance
Our skilled and technically sound team members help the clients in deciding design of their products. Starting with tolerance review to concurrent engineering, we provide assistance to clients whenever and wherever required.
• CAD/ CAM and Tooling Facilities
We are empowered with CAD/ CAM facilities that helps in manufacturing various metallic Die\Tooling. These facilities enable us to offer our clients with services for :
• Investment castings
• Die development and designing
• Selection and development of die and die material
• Checking the dimension and inspecting the dies |
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Our Patronage
Through our enduring efforts we have successfully expanded our clients base in not only in India but also abroad. Our efforts have been recognized and appreciated by our innumerable clients based in Germany, USA, Australia, Spain, Italy, UK, etc. |
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