Omega Process Engineers

Incepted in the year 1987, we have been a leading organization involved in the designing and development of industrial process equipment.

Our in-depth industry knowledge, experience and competence to provide concrete assistance to various processing plants and industries have leaded us to new peaks of success in a short span of time.

We also integrate highly advanced technology in  manufacturing our equipments developed for diverse applications in chemical, pharmaceutical & petrochemical industry. All our mixing equipments heat exchangers are in conformation with the clear-cut, international safety and quality norms intended for delivering optimum satisfaction to our domestic as well as international clientele.

Focusing on complete solutions to process problems, we have emerged as a technology driven company and attained an annual turnover of 65 million rupees.

Our range of equipments are designed to provide reliability and efficiency for a number of processing plants and industries. We endeavor to comply with customers’ specifications and also strive to offer products that are as per international standard and have been catering our equipments to:

• Pharmaceutical industry
• Chemical industry
• Refinery
• Food and beverage industry
• Pulp and paper processing
• Steel processing industry

Our equipments are unique blend of ultra modern technology and innovative capacities. Our instruments are highly desirable due to the strength and sturdiness that is granted to them by using the finest quality raw material from reliable local sources that includes SAIL.

We also import raw material and manufacture precision engineered industrial processing equipment including SS304/316/317L, SS904L (UNS No. 8904), Alloy 20, Hastelloy B2/C-22, & Carbon Steel confirming IS 2062/A 515/A 516, etc & explosion bonded plates of SS316L with Hastelloy C-22, our equipment ensures smooth and long lasting operation.

Our wide gamut of industrial equipment includes Equipment in Higher Alloys or Bonded Material Equipment, Flow Type Heat Exchanger, Industrial Blending Equipment, Compact Corrugated Tubes Heat Exchangers & Self Gas Induction Type Gas- Liquid-Solid Reactors. The distinctive features of our products include:

• Durability
• Accuracy
• Corrosion resistance
• Thermal stability
• Safe and smooth operation
• High efficiency

We have the distinction of making premium quality processing equipments that are highly efficient and apt for vivid industry usage.

Our organization was established by a team of skilled personnel with an aim to meet the evergrowing demands of chemical and allied industries. Several years of active involvement in designing and development of processing plant equipments helped these professional to reach the pursuit of excellence with in a short span of time. The key personnel of our organizations are

Mr. V. P. APSINGEKAR - (C.E.O.) who is a chemical Engineering graduate from UICT, Mumbai and have an experience in process equipment manufacturing for more than 25 years. He is an overall decision maker of the company and has always shared his valuable experience whenever needed.

Mr. S. S. UKIDAVE - (Technical Director) who is a chemical engineer from UICT, Mumbai and possess a thorough knowledge in process design, trouble shooting and development in areas of unit operations such as evaporation, distillation, crystallization, well versed with thermal & mechanical design & scaling up etc.

Skills and experience of our mentors has always helped us in devising and manufacturing equipment in a professional way thus carving a niche for us in the market.

Our all-inclusive range of engineering equipment is available in various grades to suit the specific requirements of diverse applications in various industries. These application areas include:
• Vapour condensers involving phase change & coolers
• Heat recovery exchanger
• Resing/Falling film evaporators involving phase change
• Partial Condensers
• Batch Crystalisation Reactors
• Batch polymersation Reactors
• Bonded material equipments like colums, heat exchangers and agitated Vessels
• Self-gas inducing Gas-Liquid-Solid Reactors like Hydrogenators, Ammonolysis Reactors etc.

The strength of our organization lies in the efficient hands of our workforce. It is due to their dedication and perseverance that we are able to establish ourselves in a short time frame. Our skilled professionals include:

• Technocrats
• Engineers
• Designers
• Software personnel
• Quality auditors
• Sales and marketing professionals

Our engineers have a thorough knowledge of process of mixing, heat transfer, evaporation, distillation and crystallization which are key requisites of chemical processing and related aspects.

We also have a team of Marketing and Customer Service representatives that form the link between the customer and the organizations and helps in solving their grievances. Our quality analysts and other administrative personnel work in co-ordination with other teams so as to deliver effective results.

Our entire workforce has many years of practical recognition and experience. To ensure all our products are being manufactured as per the clients’ inputs so that there aren’t any discrepancies and provide consistent inputs.

Quality has been our primary concern and we have always believed that the consistency in our quality is owing to the combined efforts of our engineering, manufacturing, sales, material control and other support groups. We assure our clients of high quality on the basis of our stringent quality measures followed by the respective department.

Our quality control inspectors conduct rigid tests right from the initial stage of procurement of raw material to production, designing till the delivery of the final product. They also randomly test and sample the products on the following parameters to make sure that we deliver flawless and zero-defect equipment. We carry out the following inhouse tests to ensure the standard products:

• Hydrostatic testing
• Pneumatic testing
• Liquid penetrant testing
• Vernier/ micrometer/dial gauge/ tong tester
• Electronic Ra meter, Mitutoyo make for surface finish testing.

Our equipment are also subjected under third party inspection which are carried out by:

• Bureau Veritas,
• TUV Jacobs H & G
• Det Norske Veritas
• Dalal consultants,
• TATA Projects
• Shroff & Associates Engineers P. Ltd.,
• Industrial Inspection Bureau
• Safess Quality Inspections
• Chempro Inspection & Individual Agencies.

We as a team have certain business ethics and that is why we are very particular about even last minute checking of our products before dispatch.

In pursuit of excellence, we offer a consistent blend of steady quality-conscious efforts with enduring and extensive research and development activities, during design/ development of any process equipments.

We keep us updated with the latest technological developments to match up with the dynamic market trend. We adopt a systematic process for conducting the research and development procedure.

Since our inception, we have been striving to cater to the voluminous demands of chemical, pharmaceutical and other industries.

Our well managed management and quality equipment has led us in accomplishing projects for various reckoned companies in the industry. Some of the projects which we have furnished in accordance with the needs of our clients include:
• Reduction in Batch time & improving yield by designing highly efficient Gas-Liquid-Solid Reactors for M/S Harmony Organics Ltd.
• Design & supply of Equipments involving metellographic clearance for highly corrosion resistant services for M/S Reliance Industries Ltd.
• Hastelloy condensers & Coolers using SS Bonded Hastelloy tube sheets for improved economy for M/s Cipla Ltd.
• Design & Supply of compact corrugated tube heat exchangers in place of PHE & Shell & tube heat exchangers for various duty conditions involving pressures over 40 bar & 350 deg C for M/S Godrej Industries Ltd, M/S Iffco- Malaysia, M/S Reliance Industries Ltd. Etc.
• Falling film coolers/Heaters for viscous fatty amines & other fluids for M/S Hindustan Polyamides & Fibers Ltd, M/S Ranbaxy Lab Ltd.& also thin film Evaporator for M/S Jubilant Org Ltd.