Om Sai Engineering is company located at Aurangabad, Maharashtra. We are the manufacturers of energy efficient Overhead cranes, Metal Chip Processing systems, Elevator Systems, Assembly Line Conveyors, and Process Equipments. We are in these fields since last 15 years. Chips as received from machining operations are wet with coolant & oily, and in this condition can not be re-melted efficiently & economically. While transportation oil spills all over creating environmental issues. Also the melting loss is huge. Hence chip processing is necessary for obtaining maximum recovery and savings. Chips can be melted after processing by primarily three methods, 1.Preparing dense “Briquettes” on hydraulic presses. 2.Adding chips slowly in vortex of molten metal. 3.Direct chips Melting But in Vortex & Direct chips melting there are several drawbacks.
Product Portfolio
We are engaged in manufacturing and supplying of a wide range of Aluminum Chip Processing Systems, Overhead Cranes, Impeller Cleaning Booths and many other products. We are also renowned service contractors for providing smart solutions for conveyors, materials handling equipment and special purpose machines. Our customers can avail our products and services on the following well-defined parameters:
We offer:
Elevators Systems
Overhead Cranes
Electric Wire Rope Winch Machine
Assembly Line Conveyors
Scissor Platform
Process Equipment
Acoustic Booth Enclosure
Impeller Cleaning Booth
Entry Automation System
Spares & Accessories
Some of the features of our products are given below:
Precision engineered
Corrosion resistant
Durable
Dust proof
Easy to install
Why Metal Chip Processing System
In addition to providing systems to achieve environmentally complying operations and facilities, Om Sai Engineering’s metal chip processing system can offer other important benefits
1. Huge Savings due to reduction in re-melting loss.
2. Including recovery of valuable cutting oils and coolants for reuse
3. Enhanced metal scrap value
4. Reduces labor
5. Improved plant air quality, reduced plant traffic, improved ergonomics
6. Reduces injuries associated with the handling of sharp metal scrap
7. Reduces scrap transportation costs
8. Freeing up valuable manufacturing space and meeting requirements of State pollution control boards.
The Principal Of Chip Processing System
The principal of Chip processing System are to
1. Chip Crusher is used to produce small particles of metal chips
2. Centrifuge is used to separate residual coolant and oil from metal chips. The drip free chips may be transported without contaminating the environment, while obtaining huge savings due to reduction in melting losses.
3. Further processing of the "dry" chips is done by using Dryer.
4. Then separation of iron from the aluminum chips is done by Magnetic Separator
5. Metal Chip Brequetters compress metal chips into a solid briquette form with benefits in material handling and the re-melting process.
Om Sai Engineering provides chip processing and cutting fluid management solutions for scrap metal recycling of aluminum, steel, and all other metals like brass, copper etc. Chip management includes Chip Crusher, oil separator, drying, and briquetting, along with Conveyors automatic handling of chips. We are small enough to be accessible to our customers and large enough to provide outstanding product performance. For ultimate performance and reliability, Om Sai Engineering has developed the Process System that incorporates chip collection hoppers, conveyors, chip shredding, centrifuges, chip drying, magnetic separators, briquetters etc.
Metal Scrap Recycling
Recycling aluminum, steel, and other metal scrap with chip processing equipment is highly specialized and requires responsive customer service coupled with the efficiency of a fully integrated company. It does not lend itself to the "off-the shelf" approach commonly found in large companies who are not solely dedicated to their customer’s metal scrap recycling needs. Extensive research and development is an integral part of Chip Systems International objective of exploring improved methodology in metal scrap recycling.
Our Team
We have employed the best talents of the industry who are diligent, experienced and take up new challenges to design durable and efficient range of Conveyors, Material Handling Equipment and Special Purpose Machines. The professionals working with us includes technicians, engineers, skilled & semi skilled personnel and quality personnel who keep themselves updated with all the latest advancements in the allied industry and work in close synchronization with each other to manufacture industrial equipment as per the industry specific standards. Moreover, regular training sessions are also being organized by us for them.
Our Infrastructure
We have constructed a well maintained infrastructure that has all the necessary facilities required for running an organization. The infrastructure is segregated into various units for the storage of the products and also for various production and post production purposes. Each unit comprises of the latest and updated machines that are adequate for the production process.
Some of the machines that are installed in our manufacturing unit includes:
CNC machines
Lathe machines
Molding machines
Special purpose machines
Our Quality Assurance
Maintaining premium quality standards in all our production process, we ensure to deliver stringently tested and an approved range of Industrial Material Handling Equipment to our clients. These are designed and developed using the finest grade raw materials to ensure premium quality in the end product. To test the quality of our equipment, we have all the important measuring instruments which can count up to 10 micron.
The Flameproof Products that we use are also approved by:
Chief Inspector of Explosive, Nagpur.
Bureau of Indian Standards.
DGFASLI, Bombay.
Tariff Advisory Committee, Bombay.
Director General Mines Safety, Dhanbad.
Research and Development
Innovation is given importance in manufacturing our range of Industrial Material Handling Equipment and keeping this in mind, we have formed an advanced R&D unit in our organization. This unit is managed by highly talented and experienced team of personnel who conduct researches regarding the latest market requirements and trends. For helping our R&D team, we regularly improvise on the machines and technology. Moreover, our company follows the latest development policies to guarantee cost-effectiveness.
Client Satisfaction
As a customer oriented company, we are dedicated towards supplying high quality Conveyors, Material Handling Equipment and Special Purpose Machines to our customers. For doing this, we have built an advanced manufacturing unit, which is equipped with all the advanced production facilities. Further, we have the assistance of skilled professionals who have the expertise in designing the products as per the specifications given by our customers. All these factors contributed in making us the first choice of our customers.
Our Distributor Network
We have maintained a wide distribution network across the nation so that our products reach our customers, even to those who are based in far flung areas. The distributors associated with us have a ready stock of the finished products that helps in making faster deliveries. The clients can avail the products from these distributors on an urgent requirement basis. We also arrange for transportation of the products to their respective destinations. We have also maintained tie ups with leading logistic agents who have a fleet of transport vehicles for making faster deliveries within the set time frame.
Why Us?
Following factors have helped us in maintaining our reputation as a trusted manufacturer and suppliers of Conveyors, Material Handling Equipment and Special Purpose Machines.
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