Orient CeramicsOrient Ceramics
Ceramic Filter
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Ceramic Insulators
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LT Insulators
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Tower Packing
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Mill Lining Bricks
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Gating Systems Tubes
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Textile Guides
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Surgical Gloves Former
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Strainer Core
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Ceramic Components

Our ceramic components semiconductors have high mechanical strength along with low coefficient of thermal expansion, which makes it ideal to be used in any industry. Some of the components manufactured by us are as follows:





Ceramic Filter

We are the leading manufacturers of Ceramic Filters, Strainers Core and Tubes. These Filters are needed almost in foundry industries for getting quality castings with out any inclusion in the fittings.

Advantages

  • Manufactured with high grade alumina material.
  • Iron Contents is very less.
  • Manufactured under high pressure & density.
  • It will be accurate in dimension aspect.
  • Have uniformity in pores. 
Suitability
  • May be used for ferrous & non ferrous melting in all positions.
  • Can be placed in greensand or resin bonded sand moulds/cores.
Recommendations
  • Count the pores inside the filter seat & find open pore area.
  • Filtration area should be about three times the controlling section.
  • Select pore size based on the property of liquid metal.
  • Choose thinner filter for short downsprues & lesser through puts.
  • Maintain adequate flow by adjusting open pore area.
Comparison of (Foam Filters - Extruded Ceramic Cellular Filters & Pressed Ceramic Cellular Filters)

FF ECCF PCCF
Variable Porosity Uniform Porosity Uniform Porosity
Inconsistent Flow Rate Consistent Flow Rate Consistent Flow Rate
Ceramic Coating is Required Coating Not Required Coating Not Required
Variation of Pores is from Filter to Filter No variation in Holes No variation in Holes
Rate of Occurring dead Spots is more where from Flow is blocked Rate of Occurring dead Spots is very less Rate of Occurring dead Spots is very less
Inconsistent Capacity Consistent Capacity Consistent Capacity






Ceramic Insulators

We offer insulators that are made using high quality ceramic with features like very low liner expansion and low co-efficient of thermal shock. This range includes:
  • Simplex Insulations and Tubelex Insulators that are used for Thermocouple Head, Ceramic Boats, Big Base, Small Base and Resistance Housing Insulators used in Electronic Insulators.
  • Six Hole Insulators, Terminals, Ceramic Pipes used as heat elements in heaters.
  • Ceramic Ferrules for Sted welding in FEC Boilers.






LT Insulators

Our company has all the facilities to manufacture quality LT Insulators with high mechanical strength and outstanding electrical properties. Some of the insulators offered by us are:
  • Cell Insulators for support of Automotive Batteries, Telephone and in Railways.
  • Bull Dog Insulators.
  • Shackle Insulators.
  • Reel Insulators which is used in EOT Cranes.
  • Electrical Insulators.






Tower Packing

We offer different types of tower packing items with properties like high mechanical strength and low coefficient of thermal expansion, which makes them applicable in Chemical Industries in Thermal Station. Our large range of Tower Packing items includes:
  • Saddles
  • Raschig Rings
  • Honey Comb Rings






Mill Lining Bricks

We offer large variety of ceramic, steatite and porcelain balls of different size along with ceramic liner bricks in different shapes. These items are used in wet and dry conditions for contamination free process in ball mills. Application Area
  • Ceramic Tiles
  • Sanitary Ware
  • White Cement
  • Ceramic Glazing Colors
  • Paint Industries
  • Glass Industries






Gating Systems Tubes

We produce Gating Systems for Foundries that are are used for making very complicated shapes in castings. This import substitution has found large application in textile machinery manufacturing companies.






Textile Guides

Our range of smoothed porcelain items are mainly used in Textile Industries. Some of these ceramic items are as follows:
  • Log Guide
  • Standard Guide
  • J-Huck
  • Rollers
  • Two way, Three way, Ten way Guides
  • Eyelex
  • Bobbins
  • Runner Guides






Surgical Gloves Former

We are the only manufacturers of surgical gloves formers in South India. These formers are generally used for manufacturing surgical gloves and industrial gloves alongwith formers we also manufacture porcelain jars that are used for grinding paint, latex ceramics and sugar industries.






Strainer Core

Sr. No F.F E.C.C.F P.C.C.F
1 Variable Porosity Uniform Porosity Uniform Porosity
2 Inconsistent Flow Rate Consistent Flow Rate Consistent Flow Rate
3 Ceramic Coating is Required No Coating is Required No Coating is Required
4 Variation of Pores is from Filter to Filter No variation in Holes No variation in Holes
5 Rate of Occurring dead Spots is more where from Flow is blocked Rate of Occurring dead Spots is very less Rate of Occurring dead Spots is very less
6 Inconsistent Capacity Consistent Capacity Consistent Capacity
7 No ‘Eddy Current ‘are produced Formation of Inclusion Bridges produces ‘EddyCurrent ‘ Which Gives Better Filteration Formation of Inclusion Bridges produces ‘Eddy Current ‘Which Gives Better Filteration
8 No Micro Sand Particles are Filtered Deep BedFilteration’ Retains Micro Sand Particles Deep Bed Filteration Retains Micro Sand Particles
9 Relative Filteration Efficiency is Better Relative Filteration Efficiency is not good Relative Filteration Efficiency is best
10 Relative Systems choke Parameters Remains Uncertains in Calculation Relative Systems choke Parameters Remains Certain Relative Systems choke Parameters Remains Certain




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