Castable Product

• PANCHCAST LC60 is a hydraulic setting /ceramic bonded low cement castable(LCC) with alumina content of approximately 60%, which is used at medium to high temperatures, in excess of 1500°C
• It is used for patching in ladle lining, preheating furnace roof and wall casting

General characteristics

• Chemical composition
• Main constituents (%) Al2O3- 60% min, Fe2O3- 1% max. , CaO-1.5% max

Packaging

PANCHCAST LC60 does not contain any additives. PANCHCAST LC60 packaging is designed to protect it
from moisture. However, it is recommended that PANCHCAST LC60 not be placed in direct contact with the
ground. When correctly stored, the shelf life of PANCHCAST LC60 is at least 6 months. In most cases, its
properties are retained for over a year.

Physical properties

Patching in steel teeming ladle lining. Casting of launder and tundish lining

Applications

• PANCHCAST LC70 is a hydraulic setting /ceramic bonded low cement castable (LCC) with alumina content of approximately 70%, which is used at high temperatures, in excess of 1600°C
• It is used for patching in ladle lining, casting of launder and tundish lining

General characteristics

• Chemical composition
• Main constituents (%) Al2O3- 70% min, Fe2O3- 0.6% max. , CaO-1.5% max

Packaging

PANCHCAST LC70 does not contain any additives. PANCHCAST LC70 packaging is designed to protect it
from moisture. However, it is recommended that PANCHCAST LC70 not be placed in direct contact with the
ground. When correctly stored, the shelf life of PANCHCAST LC70 is at least 6 months. In most cases, its
properties are retained for over a year.

Physical properties

Electric Arc furnace roof & wall casting

Applications

• PANCHCAST LC90 is a hydraulic setting /ceramic bonded low cement castable (LCC) with alumina content of approximately 90%, which is used at high temperatures, in excess of 1700°C.
• It is used in Electric Arc Furnace roof and wall casting.

General characteristics

• Chemical composition
• Main constituents (%)
• Al2O3- 90% min Fe2O3- 0.5% max. , CaO-1.5% max

Packaging

PANCHCAST LC90 does not contain any additives. PANCHCAST LC90 packaging is designed to protect it
from moisture. However, it is recommended that PANCHCAST LC90 not be placed in direct contact with the
ground. When correctly stored, the shelf life of PANCHCAST LC90 s at least 6 months. In most cases, its
properties are retained for over a year.

Physical properties

For brick laying of IS-6 quality & general purpose mortar.

Applications

• PANCHMORTAR-30 is an air setting/ceramic bonded mortar with alumina content of approximately 30%, which is designed to be used at medium to high temperatures, in excess of 1100°C
• It is used for brick laying of IS-6 quality and general purpose mortar

General characteristics

• Chemical composition
• Main constituents (%) Al2O3- 30% min, Fe2O3- 2.5 % max

Packaging

PANCHMORTAR-30 does not contain any additives. PANCHMORTAR-30 packaging is designed to protect it
from moisture. However, it is recommended that PANCHMORTAR-30 not be placed in direct contact with
the ground. When correctly stored, the shelf life of PANCHMORTAR-30 is at least 6 months. In most cases, its
properties are retained for over a year.

Physical properties

For high alumina brick laying & patching.

Applications

• panchmortar-60 is an air setting/ceramic bonded mortar with alumina content of approximately 60%, which is designed to be used at high temperatures, in excess of 1500°c
• it is used for high alumina bricks laying and patching

General Characteristics

• chemical composition
• main constituents (%) al2o3- 60% min, fe2o3- 2. 5 % max

Packaging

Panchmortar-60 does not contain any additives. Panchmortar-60 packaging is designed to protect it from moisture. However, it is recommended that panchmortar-60 not be placed in direct contact with the ground. When correctly stored, the shelf life of panchmortar-60 is at least 6 months. In most cases, its
properties are retained for over a year.

Physical Properties

For high alumina brick laying & patching

Applications

• panchmortar-70 is an air setting/ceramic bonded mortar with alumina content of approximately 70%, which is designed to be used at high temperatures, in excess of 1500°c
• it is used for high alumina bricks laying and patching

General Characteristics

• chemical composition
• main constituents (%) al2o3- 70% min, fe2o3- 2. 5 % max

Packaging

panchmortar-70 does not contain any additives. Panchmortar-70 packaging is designed to protect it from moisture. However, it is recommended that panchmortar-70 not be placed in direct contact with the ground. When correctly stored, the shelf life of panchmortar-70 is at least 6 months. In most cases, its
properties are retained for over a year.

Physical Properties

For setting concast nozzle, ladle nozzle and for use in slide gate plate area

Applications

• panchref-90k is a chemical/ceramic bonded special mortar with alumina content of approximately 90%, which is used at high temperatures, in excess of 1700°c
• it is used for setting concast nozzle, ladle nozzle and for use in slide gate plate area

General Characteristics

• chemical composition
• main constituents (%) al2o3- 90% min, fe2o3- 0. 5% max.

Packaging

panchref-90k does not contain any additives. Panchref-90k packaging is designed to protect it from moisture. However, it is recommended that panchref-90k not be placed in direct contact with the ground.  when correctly stored, the shelf life of panchref-90k is at least 6 months. In most cases, its properties are
retained for over a year.

Physical Properties

For setting porous plug, slide gate plate and for use in other critical area

Applications

• panchref-95k is a chemical/ceramic bonded special mortar with alumina content of approximately 95%, which is used at high temperatures, in excess of 1800°c
• it is used for setting porous plug, slide gate plate and for use in other critical areas

General Characteristics

• chemical composition
• main constituents (%) al2o3- 95% min, fe2o3- 0. 1% max.

Packaging

panchref-95k does not contain any additives. Panchref-95k packaging is designed to protect it from moisture. However, it is recommended that panchref-95k not be placed in direct contact with the ground.  when correctly stored, the shelf life of panchref-95k is at least 6 months. In most cases, its properties are
retained for over a year.

Physical Properties

For general purpose casting of low temperature furnace/hot chamber wall & repairing/ patching of the same

Applications:

• panchcrete is a conventional castable having hydraulic setting system with alumina content of approximately 30%, which is designed to be used at medium to high temperatures, in excess of 1200°c
• it is used for general purpose casting of low temperature furnace
• ideal for hot chamber wall and repairing /patching of the same

General characteristics:

• chemical composition
• main constituents (%) al2o3- 30% min, fe2o3- 3. 5 % max. , cao- 5 to 5. 5%

Packaging:

Panchcrete does not contain any additives. Panchcrete packaging is designed to protect it from moisture. However, it is recommended that panchcrete not be placed in direct contact with the ground.  when correctly stored, the shelf life of panchcrete is at least 6 months. In most cases, its properties are
retained for over a year.

Physical properties:

Repairing/patching in lining of ladle in mini steel plant.

Applications

• panchcrete-super is a conventional castable having hydraulic setting system with alumina content of approximately 70%, which is designed to be used at medium to high temperatures, in excess of 1300°c.
• it is used for repairing/patching in lining of ladle in steel plants.

General characteristics

• chemical composition
• main constituents (%) al2o3- 70% min, fe2o3- 3. 5 % max. , cao- 5 to 5. 5%

Packaging

panchcrete super does not contain any additives. Panchcrete super packaging is designed to protect it from moisture. However, it is recommended that panchcrete super not be placed in direct
contact with the ground. When correctly stored, the shelf life of panchcrete super is at least 6 months. In most cases, its properties are retained for over a year.

Physical properties

Reheating furnace wall casting & other general purpose casting

Applications:

• Panchcast-50 is a conventional castable having hydraulic setting /ceramic bonded with alumina content of approximately 50%, which is designed to be used for high temperatures, in excess of 1400°c
• It is used for reheating furnace wall casting and other general purpose casting

General characteristics

• Chemical composition
• Main constituents (%) al2o3- 50% min, fe2o3- 1. 5 % max. , cao- 4 to 5%

packaging

panchcast-50 does not contain any additives. Panchcast-50 packaging is designed to protect it from moisture. However, it is recommended that panchcast-50 not be placed in direct contact with the ground. when correctly stored, the shelf life of panchcast-50 is at least 6 months. In most cases, its properties are
retained for over a year.

Physical properties:

Roof & wall casting of reheating furnace:

Applications:

• Panchcast-60 is a conventional castable having a hydraulic setting/ceramic bonded with alumina content of approximately 60%, which is designed to be used at high temperatures, in excess of 1400°c
• It is used for roof and wall casting of reheating furnace

General Characteristics:

• chemical composition
• main constituents (%) al2o3- 60% min, fe2o3- 1 % max. , cao- 4 to 5%

Packaging:

panchcast-60 does not contain any additives. Panchcast-60 packaging is designed to protect it from moisture. However, it is recommended that panchcast-60 not be placed in direct contact with the ground.  when correctly stored, the shelf life of panchcast-60 is at least 6 months. In most cases, its properties are
retained for over a year.

Physical Properties

Patching /hot patching/general casting in steel ladle and furnace

Applications

• Panchcast-90 is a conventional castable having a hydraulic setting/ceramic bonded with alumina content of approximately 90%, which is designed to be used at very high temperatures, in excess of 1600°c
• It is used for patching/hot patching/general casting in steel ladle and furnace

General Characteristics:

• Chemical composition
• Main constituents (%) al2o3- 90% min, fe2o3- 0. 5 % max. , cao- 4 to 5%

Packaging:

Panchcast-90 does not contain any additives. Panchcast-90 packaging is designed to protect it from moisture. However, it is recommended that panchcast-90 not be placed in direct contact with the ground.when correctly stored, the shelf life of panchcast-90 is at least 6 months. In most cases, its properties are
retained for over a year.

Physical Properties