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Castable Products

Insulating Castables (Panchcast LC60)

Applications

  • PANCHCAST LC60 is a hydraulic setting /ceramic bonded low cement castable(LCC) with alumina content of approximately 60%, which is used at medium to high temperatures, in excess of 1500°C
  • It is used for patching in ladle lining, preheating furnace roof and wall casting

General characteristics

  • Chemical composition
  • Main constituents (%) Al2O3- 60% min, Fe2O3- 1% max. , CaO-1.5% max

 

Physical properties

Grain SizeBulk DensityHMR(Hot Modulus Of Rupture)
Cold Crushing Strength Kg/cm2
SettingService TemperatureWater Addition
PCE ValuePLC Briquette size 25 X 25 X100 8% moisture dried at 110°C
0-5mm2.7gm/ccAt 1400°C 30Kg/cm2 min.
AtAt 110°C/24hr s- 600min 900°C/24hr
s-800min 1300°C/24h rs-1000min
Hydraulic setting/
Ceramic Bonding
1500° C-
1550°C
4 -6%
ORTON 33
min.
At 1400°C/2hrs+ 0.5%

Insulating Castables (Punchcast LC70)

Patching in steel teeming ladle lining. Casting of launder and tundish lining

Applications

  • PANCHCAST LC70 is a hydraulic setting /ceramic bonded low cement castable (LCC) with alumina content of approximately 70%, which is used at high temperatures, in excess of 1600°C
  • It is used for patching in ladle lining, casting of launder and tundish lining

General characteristics

  • Chemical composition
  • Main constituents (%) Al2O3- 70% min, Fe2O3- 0.6% max. , CaO-1.5% max

Packaging

PANCHCAST LC70 does not contain any additives. PANCHCAST LC70 packaging is designed to protect it from moisture. However, it is recommended that PANCHCAST LC70 not be placed in direct contact with the ground. When correctly stored, the shelf life of PANCHCAST LC70 is at least 6 months. In most cases, its properties are retained for over a year.

Physical properties

Grain SizeBulk DensityHMR(Hot Modulus Of Rupture)
Cold Crushing Strength Kg/cm2
SettingService TemperatureWater Addition
PCE ValuePLC Briquette size 25 X 25 X100 8% moisture dried at 110°C
0-5mm2.8gm/ccAt 1400°C 60Kg/cm2 min.
At 110°C/24hr s-700min 900°C/24hr
s-800min 1300°C/24h rs-1000min
Hydraul ic
setting/ Ceramic
Bonding
1600° C-
1750°C
4 -6%
ORTON 34
min.
At 1400°C/2hrs+ 0.5%

Panchmortar (60 High Alumina)

For high alumina brick laying & patching.

Applications

  • panchmortar-60 is an air setting/ceramic bonded mortar with alumina content of approximately 60%, which is designed to be used at high temperatures, in excess of 1500°c
  • it is used for high alumina bricks laying and patching

General Characteristics

  • chemical composition
  • main constituents (%) al2o3- 60% min, fe2o3- 2. 5 % max

Packaging


Panchmortar-60 does not contain any additives. Panchmortar-60 packaging is designed to protect it from moisture. However, it is recommended that panchmortar-60 not be placed in direct contact with the ground. When correctly stored, the shelf life of panchmortar-60 is at least 6 months. In most cases, its properties are retained for over a year.

Physical Properties

grain sizebulk densitysettingservice temperaturewater additionpce valueplc briquette size 25 x 25 x100 8% moisture dried at 110°c
0. 5-0mm 95% mustpass 1. 5-0mm 95% mustpass2. 4gm/ccair setting/
ceramic
bonding
1500° c-1600°c

20-25%orton
34 min.

at 1450°c/2hrs+ 2%

Panchmortar (High Alumina 70)

Panchmortar%20%28High%20Alumina%2070%29

 

Applications

  • panchmortar-70 is an air setting/ceramic bonded mortar with alumina content of approximately 70%, which is designed to be used at high temperatures, in excess of 1500°c
  • it is used for high alumina bricks laying and patching

General Characteristics

  • chemical composition
  • main constituents (%) al2o3- 70% min, fe2o3- 2. 5 % max

Packaging

panchmortar-70 does not contain any additives. Panchmortar-70 packaging is designed to protect it from moisture. However, it is recommended that panchmortar-70 not be placed in direct contact with the ground. When correctly stored, the shelf life of panchmortar-70 is at least 6 months. In most cases, its
properties are retained for over a year.

Physical Properties

grain

size

bulk

density

setting

service temperature

water addition

pce

value

plc

briquette size 25 x 25 x100 8

%moisture dried at 110°c

0. 5-0mm

95%

must

pass

through

30 mesh

b. S. S

2. 5gm/cc

air setting/

ceramic

bonding

1500° c-1650°c

20-25%

orton

35 min.

at 1500°c/2hrs+ 2%

Insulating Castables (Panchref 70k Special Mortar)

For fixing well block and nozzle in steel plant.

Insulating Castables (Panchre F95K)

 

Applications

  • panchref-95k is a chemical/ceramic bonded special mortar with alumina content of approximately 95%, which is used at high temperatures, in excess of 1800°c
  • it is used for setting porous plug, slide gate plate and for use in other critical areas

General Characteristics

  • chemical composition
  • main constituents (%) al2o3- 95% min, fe2o3- 0. 1% max.

Packaging

panchref-95k does not contain any additives. Panchref-95k packaging is designed to protect it from moisture. However, it is recommended that panchref-95k not be placed in direct contact with the ground. when correctly stored, the shelf life of panchref-95k is at least 6 months. In most cases, its properties are
retained for over a year.

Physical Properties

grain

size

bulk

density

setting

service temperature

water addition

pce

value

plc

briquette size 25 x 25 x100

8% moisture dried at 110°c

0. 1-0mm

95%

must

pass

through

100 mesh

b. S. S

2. 8gm/cc

chemical/

ceramic

bonding

1800° c-

1950°c

20-25%

orton

40 min.

at 1550°c/2hrs+ 1%

Panchcrete (Equivalent To Firecrete)

Panchcrete%20%28Equivalent%20to%20Firecrete%29

For general purpose casting of low temperature furnace/hot chamber wall & repairing/ patching of the same

Applications:

  • panchcrete is a conventional castable having hydraulic setting system with alumina content of approximately 30%, which is designed to be used at medium to high temperatures, in excess of 1200°c
  • it is used for general purpose casting of low temperature furnace
  • ideal for hot chamber wall and repairing /patching of the same

General characteristics:

  • chemical composition
  • main constituents (%) al2o3- 30% min, fe2o3- 3. 5 % max. , cao- 5 to 5. 5%

Packaging:

Panchcrete does not contain any additives. Panchcrete packaging is designed to protect it from moisture. However, it is recommended that panchcrete not be placed in direct contact with the ground. when correctly stored, the shelf life of panchcrete is at least 6 months. In most cases, its properties are retained for over a year.

Physical properties:

grain

size

bulk

density

cold

crushing

strength

setting

service temperature

water

requirement

pce

value

plc

briquette size

25 x 25 x100

10 %moisture

dried at 110°c

0-5mm

1. 8-2

gm/cc

at 110°c/24

hrs.

200kg/cm2

min.

hydraulic

setting

 

1200°c to

1250°c

10-12%

orton

30 min.

at 1300°c/2hrs+

1%

Panchcrete Super (Equivalent To Firecrete-Super)

Repairing/patching in lining of ladle in mini steel plant.

Applications

  • panchcrete-super is a conventional castable having hydraulic setting system with alumina content of approximately 70%, which is designed to be used at medium to high temperatures, in excess of 1300°c.
  • it is used for repairing/patching in lining of ladle in steel plants.

General characteristics

  • chemical composition
  • main constituents (%) al2o3- 70% min, fe2o3- 3. 5 % max. , cao- 5 to 5. 5%

Packaging

panchcrete super does not contain any additives. Panchcrete super packaging is designed to protect it from moisture. However, it is recommended that panchcrete super not be placed in direct
contact with the ground. When correctly stored, the shelf life of panchcrete super is at least 6 months. In most cases, its properties are retained for over a year.

Physical properties


grain

size

bulk

density

cold

crushing

strength

setting

service temperature

water

requirement

pce

value

plc

briquette size

25 x 25 x100

10 %moisture

dried at 110°c

0-5mm

2. 5-2. 55

gm/cc

at 110°c/24

hrs.

400kg/cm2

min.

hydraulic

setting

1200°c to

1400°c

10-12%

orton

34 min.

at 1400°c/2hrs+

1. 5%

Insulating Castables (Panchcast - 50)

Insulating%20Castables%20%28Panchcast%20-%2050%29

Reheating furnace wall casting & other general purpose casting

Applications:

  • Panchcast-50 is a conventional castable having hydraulic setting /ceramic bonded with alumina content of approximately 50%, which is designed to be used for high temperatures, in excess of 1400°c
  • It is used for reheating furnace wall casting and other general purpose casting

General characteristics

  • Chemical composition
  • Main constituents (%) al2o3- 50% min, fe2o3- 1. 5 % max. , cao- 4 to 5%

packaging

panchcast-50 does not contain any additives. Panchcast-50 packaging is designed to protect it from moisture. However, it is recommended that panchcast-50 not be placed in direct contact with the ground. when correctly stored, the shelf life of panchcast-50 is at least 6 months. In most cases, its properties are
retained for over a year.

Physical properties:

grain

size

bulk

density

cold

crushing

strength

setting

service temperature

water

requirement

pce

value

plc

briquette size

25 x 25 x100

10 %moisture

dried at 110°c

0-5mm

2. 4-2. 45

gm/cc

at 110°c/24

hrs.

250kg/cm2

min.

hydraulic

setting

ceramic

bonding

1400°c to

1500°c

10-12%

orton

33 min.

at 1400°c/2hrs+ 1%

Insulating Castables (Panchcast - 60)

Roof & wall casting of reheating furnace:

Applications:

  • Panchcast-60 is a conventional castable having a hydraulic setting/ceramic bonded with alumina content of approximately 60%, which is designed to be used at high temperatures, in excess of 1400°c
  • It is used for roof and wall casting of reheating furnace

General Characteristics:

  • chemical composition
  • main constituents (%) al2o3- 60% min, fe2o3- 1 % max. , cao- 4 to 5%

Packaging:

panchcast-60 does not contain any additives. Panchcast-60 packaging is designed to protect it from moisture. However, it is recommended that panchcast-60 not be placed in direct contact with the ground. when correctly stored, the shelf life of panchcast-60 is at least 6 months. In most cases, its properties are
retained for over a year.

Physical Properties


 

grain

size

bulk

density

cold

crushing

strength

setting

service temperature

water

requirement

pce

value

plc

briquette size

25 x 25 x100

10 %moisture

dried at 110°c

0-5mm

2. 45-2. 5

gm/cc

at 110°c/24

hrs.

400kg/cm2

min.

hydraulic

setting

ceramic

bonding

1400°c to

1550°c

10-12%

orton

34 min.

at 1400°c/2hrs+ 1%

Panchcast (Equivalent To Whytheat A & Tatacastah 90 SPL)

Panchcast%20%28Equivalent%20to%20Whytheat%20A%20%26%20Tatacastah%2090%20SPL%29

Applications

  • Panchcast-90 is a conventional castable having a hydraulic setting/ceramic bonded with alumina content of approximately 90%, which is designed to be used at very high temperatures, in excess of 1600°c
  • It is used for patching/hot patching/general casting in steel ladle and furnace

General Characteristics:

  • Chemical composition
  • Main constituents (%) al2o3- 90% min, fe2o3- 0. 5 % max. , cao- 4 to 5%

Packaging:

Panchcast-90 does not contain any additives. Panchcast-90 packaging is designed to protect it from moisture. However, it is recommended that panchcast-90 not be placed in direct contact with the ground.when correctly stored, the shelf life of panchcast-90 is at least 6 months. In most cases, its properties are
retained for over a year.

Physical Properties


grain

size

bulk

density

cold

crushing

strength

setting

service temperature

water

requirement

pce

value

plc

briquette size

25 x 25 x100

10 %moisture

dried at 110°c

0-5mm

2. 8-2. 85

gm/cc

at 110°c/24

hrs.

600kg/cm2

min.

hydraulic

setting

ceramic

bonding

1600°c to

1750°c

10-12%

orton

37 min.

at 1550°c/2hrs+ 1%

Punchmortar (30 Ordinary)

Punchmortar%20%20%2830%20Ordinary%29

Panchre F90K (Equivalent Of SMA90)

Panchre%20F90K%20%28Equivalent%20of%20SMA90%29

Also Deals In

  • Panchcast (LC90Punchroof)

To,Panchmahal Insulations

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