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Castable Products

We supply a wide range of castable to Steel Plants, Sponge iron plants, Glass and other industry at very competitive prices. We also have an in house Laboratory to develop our product time to time as per market demand.

Panchcast (LC60)

Panchcast (LC60)

Applications

  • PANCHCAST LC60 is a hydraulic setting /ceramic bonded low cement castable(LCC) with alumina content of approximately 60%, which is used at medium to high temperatures, in excess of 1500°C
  • It is used for patching in ladle lining, preheating furnace roof and wall casting

General characteristics

  • Chemical composition
  • Main constituents (%) Al2O3- 60% min, Fe2O3- 1% max. , CaO-1.5% max

 

Packaging

PANCHCAST LC60 does not contain any additives. PANCHCAST LC60 packaging is designed to protect it
from moisture. However, it is recommended that PANCHCAST LC60 not be placed in direct contact with the
ground. When correctly stored, the shelf life of PANCHCAST LC60 is at least 6 months. In most cases, its
properties are retained for over a year.

 

Physical properties

Grain Size Bulk Density HMR(Hot Modulus Of Rupture)
Cold Crushing Strength Kg/cm2
Setting Service Temperature Water Addition
PCE Value PLC Briquette size 25 X 25 X100 8% moisture dried at 110°C
0-5mm 2.7gm/cc At 1400°C 30Kg/cm2 min.
AtAt 110°C/24hr s- 600min 900°C/24hr
s-800min 1300°C/24h rs-1000min
Hydraulic setting/
Ceramic Bonding
1500° C-
1550°C
4 -6%
ORTON 33
min.
At 1400°C/2hrs+ 0.5%

Punchcast (LC70)

Punchcast (LC70)

Patching in steel teeming ladle lining. Casting of launder and tundish lining

Applications

  • PANCHCAST LC70 is a hydraulic setting /ceramic bonded low cement castable (LCC) with alumina content of approximately 70%, which is used at high temperatures, in excess of 1600°C
  • It is used for patching in ladle lining, casting of launder and tundish lining

General characteristics

  • Chemical composition
  • Main constituents (%) Al2O3- 70% min, Fe2O3- 0.6% max. , CaO-1.5% max

 

Packaging

PANCHCAST LC70 does not contain any additives. PANCHCAST LC70 packaging is designed to protect it
from moisture. However, it is recommended that PANCHCAST LC70 not be placed in direct contact with the
ground. When correctly stored, the shelf life of PANCHCAST LC70 is at least 6 months. In most cases, its
properties are retained for over a year.

 

Physical properties

Grain Size Bulk Density HMR(Hot Modulus Of Rupture)
Cold Crushing Strength Kg/cm2
Setting Service Temperature Water Addition
PCE Value PLC Briquette size 25 X 25 X100 8% moisture dried at 110°C
0-5mm 2.8gm/cc At 1400°C 60Kg/cm2 min.
At 110°C/24hr s-700min 900°C/24hr
s-800min 1300°C/24h rs-1000min
Hydraul ic
setting/ Ceramic
Bonding
1600° C-
1750°C
4 -6%
ORTON 34
min.
At 1400°C/2hrs+ 0.5%

Panchcast (LC90)/ Punchroof

Panchcast  (LC90)/ Punchroof

Electric Arc furnace roof & wall casting

 

Applications

  • PANCHCAST LC90 is a hydraulic setting /ceramic bonded low cement castable (LCC) with alumina content of approximately 90%, which is used at high temperatures, in excess of 1700°C.
  • It is used in Electric Arc Furnace roof and wall casting.

 

General characteristics

  • Chemical composition
  • Main constituents (%)
  • Al2O3- 90% min Fe2O3- 0.5% max. , CaO-1.5% max

 

Packaging

PANCHCAST LC90 does not contain any additives. PANCHCAST LC90 packaging is designed to protect it
from moisture. However, it is recommended that PANCHCAST LC90 not be placed in direct contact with the
ground. When correctly stored, the shelf life of PANCHCAST LC90 s at least 6 months. In most cases, its
properties are retained for over a year.

Physical properties

Grain Size Bulk Density HMR(Hot Modulus Of Rupture)
Cold Crushing Strength Kg/cm2
Setting Service Temperature Water Addition
PCE Value PLC Briquette size 25 X 25 X100 8% moisture dried at 110°C
0-5mm 2.85gm/
cc
At 1400°C
70Kg/cm2
min.
At 110°C/ 24hrs- 700min 900°C/
24hrs- 800min 1300°C/ 24hrs-
1200min
Hydraul ic
setting/ Ceramic
Bonding
1700° C-
1850°C
4 -6%
ORTON 36
min.
At 1500°C/2hrs+
0.3%

Punchmortar - 30 (Ordinary)

Punchmortar - 30 (Ordinary)

For brick laying of IS-6 quality & general purpose mortar.

 

Applications

  • PANCHMORTAR-30 is an air setting/ceramic bonded mortar with alumina content of approximately 30%, which is designed to be used at medium to high temperatures, in excess of 1100°C
  • It is used for brick laying of IS-6 quality and general purpose mortar

 

General characteristics

  • Chemical composition
  • Main constituents (%) Al2O3- 30% min, Fe2O3- 2.5 % max

 

Packaging

PANCHMORTAR-30 does not contain any additives. PANCHMORTAR-30 packaging is designed to protect it
from moisture. However, it is recommended that PANCHMORTAR-30 not be placed in direct contact with
the ground. When correctly stored, the shelf life of PANCHMORTAR-30 is at least 6 months. In most cases, its
properties are retained for over a year.

 

Physical properties

Grain Size Bulk Density Setting Service Temperature Water Addition PCE Value PLC Briquette size 25 X 25 X100 8% moisture dried at 110°C
0.5-0mm 95% must pass through 30 mesh B.S.S 1.6gm/cc Air Setting/
Ceramic
Bonding
1100° C-1300°C
20-25% ORTON
30 min.
(1665°C)
At 1350°C/5hrs+ 3%

Panchmortar - 60 (High Alumina)

Panchmortar - 60 (High Alumina)

For high alumina brick laying & patching.

 

Applications


  • panchmortar-60 is an air setting/ceramic bonded mortar with alumina content of approximately 60%, which is designed to be used at high temperatures, in excess of 1500°c
  • it is used for high alumina bricks laying and patching


General Characteristics


  • chemical composition
  • main constituents (%) al2o3- 60% min, fe2o3- 2. 5 % max


Packaging


Panchmortar-60 does not contain any additives. Panchmortar-60 packaging is designed to protect it from moisture. However, it is recommended that panchmortar-60 not be placed in direct contact with the ground. When correctly stored, the shelf life of panchmortar-60 is at least 6 months. In most cases, its
properties are retained for over a year.

 

Physical Properties

grain size bulk density setting service temperature water addition pce value plc briquette size 25 x 25 x100 8% moisture dried at 110°c
0. 5-0mm 95% mustpass 1. 5-0mm 95% mustpass 2. 4gm/cc air setting/
ceramic
bonding
1500° c-1600°c

20-25% orton
34 min.

at 1450°c/2hrs+ 2%

Panchmortar - 70 (High Alumina)

Panchmortar - 70 (High Alumina)

For high alumina brick laying & patching

 

Applications


  • panchmortar-70 is an air setting/ceramic bonded mortar with alumina content of approximately 70%, which is designed to be used at high temperatures, in excess of 1500°c
  • it is used for high alumina bricks laying and patching


General Characteristics


  • chemical composition
  • main constituents (%) al2o3- 70% min, fe2o3- 2. 5 % max


Packaging


panchmortar-70 does not contain any additives. Panchmortar-70 packaging is designed to protect it from moisture. However, it is recommended that panchmortar-70 not be placed in direct contact with the ground. When correctly stored, the shelf life of panchmortar-70 is at least 6 months. In most cases, its
properties are retained for over a year.

 

Physical Properties


grain

size

bulk

density

setting

service temperature

water addition

pce

value

plc

briquette size 25 x 25 x100 8

%moisture dried at 110°c

0. 5-0mm

95%

must

pass

through

30 mesh

b. S. S

2. 5gm/cc

air setting/

ceramic

bonding

1500° c-1650°c

20-25%

orton

35 min.

at 1500°c/2hrs+ 2%

Panchref - 70k (Special Mortar)

Panchref - 70k (Special Mortar)

For fixing well block and nozzle in steel plant.

Panchre F90K (Equivalent Of SMA90)

Panchre F90K (Equivalent of SMA90)

For setting concast nozzle, ladle nozzle and for use in slide gate plate area

 

Applications


  • panchref-90k is a chemical/ceramic bonded special mortar with alumina content of approximately 90%, which is used at high temperatures, in excess of 1700°c
  • it is used for setting concast nozzle, ladle nozzle and for use in slide gate plate area


General Characteristics


  • chemical composition
  • main constituents (%) al2o3- 90% min, fe2o3- 0. 5% max.


Packaging


panchref-90k does not contain any additives. Panchref-90k packaging is designed to protect it from moisture. However, it is recommended that panchref-90k not be placed in direct contact with the ground.  when correctly stored, the shelf life of panchref-90k is at least 6 months. In most cases, its properties are
retained for over a year.

 

Physical Properties


grain

size

bulk

density

setting

service temperature

water addition

pce

value

plc

briquette size 25 x 25 x100

8% moisture dried at 110°c

0. 1-0mm

95%

must

pass

through

100 mesh

b. S. S

2. 5gm/cc

chemical/

ceramic

bonding

1700° c-

1900°c

20-25%

orton

38 min.

at 1550°c/2hrs+ 1%

Panchre F95K

Panchre F95K

For setting porous plug, slide gate plate and for use in other critical area

 

Applications


  • panchref-95k is a chemical/ceramic bonded special mortar with alumina content of approximately 95%, which is used at high temperatures, in excess of 1800°c
  • it is used for setting porous plug, slide gate plate and for use in other critical areas


General Characteristics


  • chemical composition
  • main constituents (%) al2o3- 95% min, fe2o3- 0. 1% max.

 

Packaging


panchref-95k does not contain any additives. Panchref-95k packaging is designed to protect it from moisture. However, it is recommended that panchref-95k not be placed in direct contact with the ground.  when correctly stored, the shelf life of panchref-95k is at least 6 months. In most cases, its properties are
retained for over a year.

 

Physical Properties


grain

size

bulk

density

setting

service temperature

water addition

pce

value

plc

briquette size 25 x 25 x100

8% moisture dried at 110°c

0. 1-0mm

95%

must

pass

through

100 mesh

b. S. S

2. 8gm/cc

chemical/

ceramic

bonding

1800° c-

1950°c

20-25%

orton

40 min.

at 1550°c/2hrs+ 1%

Panchcrete (Equivalent To Firecrete)

Panchcrete (Equivalent to Firecrete)

For general purpose casting of low temperature furnace/hot chamber wall & repairing/ patching of the same

 

Applications:


  • panchcrete is a conventional castable having hydraulic setting system with alumina content of approximately 30%, which is designed to be used at medium to high temperatures, in excess of 1200°c
  • it is used for general purpose casting of low temperature furnace
  • ideal for hot chamber wall and repairing /patching of the same


General characteristics:


  • chemical composition
  • main constituents (%) al2o3- 30% min, fe2o3- 3. 5 % max. , cao- 5 to 5. 5%


Packaging:


Panchcrete does not contain any additives. Panchcrete packaging is designed to protect it from moisture. However, it is recommended that panchcrete not be placed in direct contact with the ground.  when correctly stored, the shelf life of panchcrete is at least 6 months. In most cases, its properties are
retained for over a year.

 

Physical properties:


grain

size

bulk

density

cold

crushing

strength

setting

service temperature

water

requirement

pce

value

plc

briquette size

25 x 25 x100

10 %moisture

dried at 110°c

0-5mm

1. 8-2

gm/cc

at 110°c/24

hrs.

200kg/cm2

min.

hydraulic

setting

 

1200°c to

1250°c

10-12%

orton

30 min.

at 1300°c/2hrs+

1%

Panchcrete - Super (Equivalent To Firecrete-Super)

Panchcrete - Super (Equivalent to Firecrete-Super)

Repairing/patching in lining of ladle in mini steel plant.

 

Applications


  • panchcrete-super is a conventional castable having hydraulic setting system with alumina content of approximately 70%, which is designed to be used at medium to high temperatures, in excess of 1300°c.
  • it is used for repairing/patching in lining of ladle in steel plants.


General characteristics


  • chemical composition
  • main constituents (%) al2o3- 70% min, fe2o3- 3. 5 % max. , cao- 5 to 5. 5%


Packaging


panchcrete super does not contain any additives. Panchcrete super packaging is designed to protect it from moisture. However, it is recommended that panchcrete super not be placed in direct
contact with the ground. When correctly stored, the shelf life of panchcrete super is at least 6 months. In most cases, its properties are retained for over a year.

 

Physical properties


grain

size

bulk

density

cold

crushing

strength

setting

service temperature

water

requirement

pce

value

plc

briquette size

25 x 25 x100

10 %moisture

dried at 110°c

0-5mm

2. 5-2. 55

gm/cc

at 110°c/24

hrs.

400kg/cm2

min.

hydraulic

setting

1200°c to

1400°c

10-12%

orton

34 min.

at 1400°c/2hrs+

1. 5%

Panchcast - 50

Panchcast - 50

Reheating furnace wall casting & other general purpose casting

 

Applications:


  • Panchcast-50 is a conventional castable having hydraulic setting /ceramic bonded with alumina content of approximately 50%, which is designed to be used for high temperatures, in excess of 1400°c
  • It is used for reheating furnace wall casting and other general purpose casting


General characteristics


  • Chemical composition
  • Main constituents (%) al2o3- 50% min, fe2o3- 1. 5 % max. , cao- 4 to 5%


packaging


panchcast-50 does not contain any additives. Panchcast-50 packaging is designed to protect it from moisture. However, it is recommended that panchcast-50 not be placed in direct contact with the ground. when correctly stored, the shelf life of panchcast-50 is at least 6 months. In most cases, its properties are
retained for over a year.

 

Physical properties:


grain

size

bulk

density

cold

crushing

strength

setting

service temperature

water

requirement

pce

value

plc

briquette size

25 x 25 x100

10 %moisture

dried at 110°c

0-5mm

2. 4-2. 45

gm/cc

at 110°c/24

hrs.

250kg/cm2

min.

hydraulic

setting

ceramic

bonding

1400°c to

1500°c

10-12%

orton

33 min.

at 1400°c/2hrs+ 1%

Panchcast - 60

Panchcast - 60

Roof & wall casting of reheating furnace:

 

Applications:


  • Panchcast-60 is a conventional castable having a hydraulic setting/ceramic bonded with alumina content of approximately 60%, which is designed to be used at high temperatures, in excess of 1400°c
  • It is used for roof and wall casting of reheating furnace


General Characteristics:


  • chemical composition
  • main constituents (%) al2o3- 60% min, fe2o3- 1 % max. , cao- 4 to 5%


Packaging:


panchcast-60 does not contain any additives. Panchcast-60 packaging is designed to protect it from moisture. However, it is recommended that panchcast-60 not be placed in direct contact with the ground.  when correctly stored, the shelf life of panchcast-60 is at least 6 months. In most cases, its properties are
retained for over a year.

 

Physical Properties


 

grain

size

bulk

density

cold

crushing

strength

setting

service temperature

water

requirement

pce

value

plc

briquette size

25 x 25 x100

10 %moisture

dried at 110°c

0-5mm

2. 45-2. 5

gm/cc

at 110°c/24

hrs.

400kg/cm2

min.

hydraulic

setting

ceramic

bonding

1400°c to

1550°c

10-12%

orton

34 min.

at 1400°c/2hrs+ 1%

Panchcast - 90 (Equivalent To Whytheat A & Tatacastah - SPL)

Panchcast - 90 (Equivalent to Whytheat A & Tatacastah - SPL)

Patching /hot patching/general casting in steel ladle and furnace

 

Applications


  • Panchcast-90 is a conventional castable having a hydraulic setting/ceramic bonded with alumina content of approximately 90%, which is designed to be used at very high temperatures, in excess of 1600°c
  • It is used for patching/hot patching/general casting in steel ladle and furnace


General Characteristics:


  • Chemical composition
  • Main constituents (%) al2o3- 90% min, fe2o3- 0. 5 % max. , cao- 4 to 5%


Packaging:


Panchcast-90 does not contain any additives. Panchcast-90 packaging is designed to protect it from moisture. However, it is recommended that panchcast-90 not be placed in direct contact with the ground.when correctly stored, the shelf life of panchcast-90 is at least 6 months. In most cases, its properties are
retained for over a year.

 

Physical Properties


grain

size

bulk

density

cold

crushing

strength

setting

service temperature

water

requirement

pce

value

plc

briquette size

25 x 25 x100

10 %moisture

dried at 110°c

0-5mm

2. 8-2. 85

gm/cc

at 110°c/24

hrs.

600kg/cm2

min.

hydraulic

setting

ceramic

bonding

1600°c to

1750°c

10-12%

orton

37 min.

at 1550°c/2hrs+ 1%

To,Panchmahal Insulations

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