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| About Us
We got incepted in the year of 1998 as a manufacture and export company, offering various steel, alloy, heat resisting and stainless steel castings. Our range like alloy casting, metal casting, industrial alloy casting, alloy casting product and many more is indirectly exported to markets of Sudan, New Zealand and others. This has enabled us to acquire an annual turnover of Rs. 7.5 Crores. We possess a team of experts that are provided with all the essential equipment, tools and measuring / monitoring devices. To ensure smooth, precise and fast production, our heat treatment furnaces include an attached graph recorder. To measure the temperatures of molten metal, we possess temperature indicators. The finalized range if properly quality tested on different parameters. We possess a well furnished chemical laboratory that includes a German make optical emission spectrometer having channels for Fe & Ni base alloys. It is supported by a well equipped physical test lab having computerized tensile testing machine which is fitted with an extensometer. For dimensional checkups of patterns, castings and finished range, we acquire an assortment of measuring scales. The NDT, MPI and RT tests are outsourced. All the quality tests conform to the ISO 9001-2000 certification which has been awarded to us by TUV Rhineland (I) Ltd. In addition, we hold a valid ISO Certificate, bearing the certificate no. 85 100001 07862 and is valid up to 1/10/2011. To ensure optimum customer satisfaction, we possess a fully developed, modern, updated, accurate and a responsive MIS on all computer systems having E-mail and Internet facility.  |
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Owing to our state-of-the-art infrastructure, we have acquired tremendous success in catering to the definite requirements of our clients for our range like alloy casting, metal casting, industrial alloy casting, alloy casting product and many more. It includes an in-house design unit and a manufacturing unit. The design unit is equipped with necessary facilities to create innovative and customer specific designs for our array. Our manufacturing unit is spread over an area of 30000 square feet and has the production capacity of 150MT per month with utmost single piece casting weight capacity of 1750 kg. From the time of our inception, we have substantially improved upon our production statistics which is tabulated below: Year of Production
| Production (MT)
| 2005 – 2006
| 1014.0 MT
| 2006 – 2007
| 1166.0 MT
| 2007 – 2008
| 935.0 MT
| The manufacturing unit is equipped with efficient and latest-make machines such as: - 4 numbers Electrotherm coreless induction furnaces. These are of capacities 300 kg, 500 kg, 750 kg & 1000 kg
- Temperature measurement facility
- 125 CFM & 170 CFM, 100 PSI CP screw air compressors with pneumatic tools for fettling & moulding
- 2 MT & 4 MT oil fired, bogie hearth type heat treatment furnaces, with chart recorder & water quenching facility
- Four cranes of 2 MT
- 3 MT & 5 MT EOT type overhead cranes
- Sand dryer
- Muller
- Siever & Pneumatic rammer
- Pouring ladles for hand & crane pouring
In addition, we also have 2 furnace panels & with online molten. Details of our furnace panels include: S.No.
| Foundry
| Panel rating
| Crucible capacities
| Min & max. single piece wt.
| 1
| Heavy Foundry
| 450 KW panel
| 750 kg & 1000 kg
| 100 kgs to 1750 kgs
| 2
| Light Foundry
| 350 KW panel
| 300 kg & 500 kg
| 10 kgs to 100 kgs
| All the aforesaid machines and equipment are used to manufacture our range by following the process of CO2 and no bake. |
We strive to acquire success in
the industry by making efforts to fulfill our aim, vision and mission that are
as follows: Aim To be counted amongst the best
foundries in entire country and strive to enhance the value of all our stakeholders,
including customers, suppliers & employees Vision To continually manufacture
products that meet our customer specifications on quality, price & delivery.
Also, to hire trained and courteous employees who can understand their needs and
deliver on the same. Mission To achieve minimum 50% of the annual
turnover from Exports & thereby earn precious foreign exchange for the country.
Also, to manufacture and supply steel, alloy steel, stainless steel & heat
resistant steel castings & machined components. |
Our product portfolio comprises of various qualitative products such as alloy casting, metal casting, industrial alloy casting and alloy casting product including Pedestal Plummer Block Set, Anchor, Mouth Piece Liner, Lifter Castings in IS 4522 gr. 9 material, THT Bearings, Support Castings in IS 4522 gr. 7, Inner Segment Castings in IS 4522 gr. 9 material, Rope Pulleys (320 dia to 1120 dia) in IS 1030 gr. 23 45, SS 304 material Conveyor Hub, Inlet Cone Casting in IS 4896 gr.1, Pusher Castings in IS 4522 gr. 12 material and Grate Plate Castings in IS 4522 gr. 9.
Our spectrum receives global appreciation for their features of: - High ductility
- High tensile strength
- Dimensional preciseness
- Durability
- Low maintenance
To develop the aforesaid products, we use premium grades of MS/SS scrap, ferroalloys, silica sand, silicate, exothermic sleeves, zircon paint and many others. We source scrap from established rolling mills based around Pune, Mumbai, Jalna and others. Our associations with traders assist us in acquiring top-class ferroalloys. Other materials such as silicate, sleeves and zircon paint are sourced directly from their original manufacturers such as Foseco and others. Product Types and Grades: We manufacture alloy, steel, heat resisting & SS castings to all international grades subjected to the limitation of ‘ single piece weight of the casting’. Presently, the weight of our castings is in the range of 10 kg to 1750 kg single piece. All the aforementioned products can be customized as per the definite demands of our esteemed customers. |
We follow a fully documented
quality management system in our activities that conform to the ISO 9001:2000
certification, acquired by us. This certification has been provided by TUV
Rheinland (I) Ltd. As per the aforesaid policy, we randomly test every supply of
scrap for its chemical composition on our in-house spectrometer. Remaining raw
materials are accepted only when they come with the manufacturers’ test certificate,
which is also cross checked randomly. Quality Assurance at
Manufacturing Unit We check chemistry for our array by
wet analysis method or by optical emission spectrometer. Various physical tests
are also done on the computerized UTN machine. Moreover, our castings undergo
through various NDT tests such as:
- Ultrasonic testing
- Magnetic particle test
- DP test
- Radiography test and many others
We also do non destructive tests on
our finalized range. Some of the others tests done on our gamut are:
- Cosmetic repairs
- Dimensional checks & weights
- Surface inspection by using Scrata comparator
All the aforesaid tests are done
at regular intervals of time. Before dispatching the consignments, NDT tests
are conducted, only if specified in the order. In case of a change or
modification in the manufacturing process, ultrasonic test is an obligatory requirement. For testing our range, we possess various testing equipment
that are perfectly calibrated. A brief about the calibration of our testing
equipment is as follows:
- We maintain a list of monitoring & measuring devices along
with their history cards
- All measuring & monitoring devices are identified and calibrated against the National / International standards and are accurately controlled to ensure their suitability for use
- We maintain records of all the ongoing calibration activities
- The validity of previous calibration results is also reassessed
- In case where software is used to perform measuring & monitoring
activities, it is validated for accuracy and suitability, prior to use.
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Manufactured using innovative
technology and quality assured materials, our range finds usage in following
segments:
- Material handling
- Ship building
- Cement machinery
- Sugar machinery
- Tool room manufacturers
- Process
- Steel
- Pump / valves
- Dam machinery
- Stone crushers and many others
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We boast of our humungous list of
clients, based in the markets of India,
Sudan, New
Zealand and many others. They are some of
the established names in their specific sphere of work. Some of our valuable
clients are tabulated below:
Cyclo Transmission Ltd, Satara
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Caparo Engineering (I) Ltd,
Chennai
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Gujarat
Rubber & Reclaim (P) Ltd Mumbai
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Premium Energy Transmissions
Ltd Pune
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Larsen & Toubro Ltd, HED
Powai & Hazira
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Mukand Ltd. (MBD), Thane
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Mahindra Engineering &
Chemical Products Ltd., Pune
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National Heavy Engg. Coop Ltd.,
Pune
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Onkar Dies (P) Ltd Pune
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Rathi Transpower (P) Ltd Pune
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SMS Concast Engineering (I)(P)
Ltd., Pune
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Santosh Rubber Machinery (P)
Ltd., Mumbai
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Thyssenkrupp Industries (I)
Ltd., Pune
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S. S. Engineers, Pune
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WMI Cranes Ltd., Mumbai
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Walchandnagar Industries Ltd.,
Walchandnagar
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To ensure utmost customer
satisfaction, we implement various measures in our activities such as ensuring
simple payment terms and modes. The payment terms are thorough:
- Bank or
- Advance & balance against Proforma Invoice
Along with this, we accept
payments via any of the following easily available modes:
- Money transfer through bank
- Demand Draft
- E-payment
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We possess a team of professionals
that is continuously supervised by our chairman Mr. Sureshchandra M. Parikh and
managing director Mr. Samir S. Parikh. Our managing director is an engineer and
technocrat, who possess around 20 years of experience in the foundry industry. Our
chairman is commerce graduate having 45 years (approximately) of rich
experience in the domain of taxation, HR, finance and administration. Our team comprises of various personnel
who manage different aspect of our activities, separately. This enables systematic
and successful fulfillment of the received orders of our clients. Various
personnel forming our team include:
- Accountants
- Purchase officers
- Maintenance supervisors
- Q.A. supervisors
- Fettling supervisors
- Production supervisors
- Stores assistants
- Maintenance assistants
- Customer support executives
All of the aforesaid personnel
are highly trained and experienced in their particular field. They are trained
from time to time regarding modifications of different industry aspects. This
“worker training” was included as part of our ISO implementation and since then
has become a necessary part of our employee management system. |
We possess a world class storage
facility for both the raw materials and our finalized array. The procuring and
storage of materials is managed via a perfect combination of different
documented procedures. As per the requirements of concerned departments, we
place orders for the materials with the approved suppliers only. We have also
incorporated a system for authorization and monitoring of various suppliers. We implement a safe and efficient
strategy to manage and store the finalized range. This assists in the
prevention of damages or deterioration of the array. In case of machined components,
we apply anti-rust oil on their machined surfaces and red-oxide on the ascast surfaces. Our spectrum is stored
in a marked section to ensure proper and speedy identification. Identification System All the received materials are identified by their location as
well as their test status. To maintain the identification and traceability of these
procured raw materials, we employ suitable means such as:
- Tags
- Display boards
- Colour codes and many others
The finalized array is identified by their respective:
- Pattern No. / Drg. No.
- Heat No.
These numbers are punched on the surfaces of our castings. |
We follow an established manufacturing
process to develop our range. This process starts from MS / SS scraps as raw
materials and includes following steps: Melting:
- For melting, we use known quality of scrap
- For CS castings, we give preference to profile cutting scrap.
This ensures known chemistry & low %C
- For SS castings, we generally use the market available ‘L’ (low
carbon) scrap. This ensures to maintain the %C below 0.08% in the final casting
Moulding: We follow CO 2 mould practice as a part of our Moulding
Procedure.
- For all the moulds, 100% dry sand devoid of any moisture is used
as facing sand
- For backing purpose, we use crushed (Recycled) sand
- Various moulding boxes are available in different sizes to meet
client’s specific needs. New moulding boxes can be added as per client’s requirements.
Closing:
- In this process, all the moulds of same graded castings are kept
in a row and applied with Zircon based mould paint on it.
- These moulds are heated by portable heater and then cleaned.
- Then these moulds are closed as a Cope & Drag on each other
of the same mould
- Then molten metal is poured at specific temperature as per grade’s
requirement
Knock-out & Riser Cutting:
- On second day of the pouring, the castings are knockout from
the moulds
- Sand around risers of the castings is removed
- Risers are cut by gas-cutting process
Heat Treatment: We have 2MT & 4MT Oil fired,
bogie hearth type Heat treatment furnaces that assist us in carrying this process
as per the Grade’s requirement Fettling: We have 2 nos. 125 CFM, 100 PSI CP
Screw Air Compressors with pneumatic tools for fettling purpose. This fettling
process includes various activities such as:
- Sand removing
- Grinding
- Chipping
- Sand / shot blasting and many others
Machining: Most of the castings offered by
us are in machined condition, either proof or finish machined. We do machining
from our sub-contractors (Outsource). Inspection & Dispatch: At regular intervals of time, we
check the quality of our range. After dimensional and NDT tests, the array is
dispatched as per client’s information All the stages of our
manufacturing process are supervised by our mentors and various skilled
personnel. |
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