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Metal Finishing Machinery
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We offer shot blasting machines with latest technology. Our RLM Wheel throw more abrasive at lower horsepower reducing power cost and maintenance cost, no other manufacturer offers similar wheel. We are favourate amont two wheel and four wheel auto component manufacturer. Our machines are used for cleaning auto components like Cylinder Blocks, Heads, Tractor & Diesel Engine Components, Forgings and for Shot Peening Applications. Some of our customers are DIESEL LOCOMOTIVE WORKS., Varanasi; RAIL COACH FACTORY, Kapurthala; KIRLOSKAR BROTHERS LTD., BAJAJ AUTO LTD., ENDURANCE SYSTEMS LTD., TATA MOTORS LTD., There are more than 2000 users and new customers added every year.
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| | Tumblast Shot Blasting Machine We offer 1, 2, 5, 7, 14, 28, 34 Cubic Feet Rubber Conveyor Or Steel Conveyor Tumblast Machine ( Capacity- 50 kg to 2500kg ). We manufacture wide range of tumblast shot blasting machine. The design employs endless conveyor belt made of steel, links or rubber belts, which does not damage the job during tumbling, gives uniform cleaning, suitable for casting weighing 1 Kgs., to 100Kgs. or more. We offer 1 / 2 / 5/ 7 / 14 / 28 / 34 Cubic Feet Rubber Conveyor or Steel Conveyor. Tumblast machine is more suitable for foundry, forging, shot peening and many other application: * 20" x 27" (2 Cu. Ft.) Rubber Conveyor - 100 Kgs Capacity. * 27" x 36" (5 Cu. Ft. ) Rubber Conveyor -250 Kgs. Capacity. Steel Conveyor - 350 Kgs. Capacity. * 14 Cu. Ft. Steel Conveyor - 800 Kgs. * 28 Cu. Ft. Steel Conveyor - 1500 Kgs. * 34 Cu. Ft. Steel Conveyor - 2000 Kgs. Blasting in Tumblast machine increases production, improves quality, reduce fettling cost, saves labour & power, cuts tooling cost and reduces rejection. More than 600 tumblast machines are in operation in Foundry, Forging and with Auto Component manufacturers, Railways & Defence. Rugged design of this machine increases production, improves quality thus reducing the costs 27 X 36 Tumblast Machines (5 Cu. Ft.) Capacity : Rubber Conveyor 250 kgs, Steel Conveyor 300 kg Airless centrifugal Shot Blasting machine suitable for Cleaning, Forging, SG Iron Casting, Steel Castings. Suitable for Cleaning Railway and Power transmission Casting. Used for Shot Peening, Coil Spring, Gears etc. to increase fatigue life of the auto components Super Tumblast 14 Cu. Ft.
- Capacity : Steel Conveyor 800 Kgs.
- Increased production
- Improved quality
- Reduced fettling cost, saves labour, spaces, saves power, cuts tooling costs & reduces rejection.
- Machine available with Steel Conveyor.
- Rugged one piece forged, hardened and stress relieved chain assures long life
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| | Swing Table Shot Blasting Machine Single Door or Double Door Machine. In this type of machine casting or forging or aluminium cylinder head, which is to be cleaned must positioned on table and repositioned to assure complete cleaning of full surface. Component like electric motor body, clutch housing, water pump casing and other components which are frigle, which can not be tumbled can be successfully shot blasted in swing table machine. We offer following capacity: 900mm - 300 Kgs. 120mm - 800 Kgs. 1800mm - 2300 Kgs. 2400mm - 4500 Kgs. Additional bigger size available on request. Previously cleaning with chisel, hammer, wire brushes and screw drivers and other tools for cleaning and removing sand, rust was taking long time, with wheel type shot blasting machine surface finish is achieved in 10 to 15 minutes. Some of the foundries are shot blasting 30 to 40 tons of castings in 12 hours. Shot blasting improves quality, reduce rejection, saves power and cutting tool cost and adds to the profitability of foundry, forging shops and auto component manufacturers. Many small scale units doing job work on this type of machines. More than 400 swing table type machines are in operation in India and abroad. Some of our customers are : -
- Bharat Earth Movers Ltd.,
- Indian Railways.
- Southern Alloy Foundries.
- Shanthala Spherocast Ltd.,
- Eicher Motors.
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| | Continous Monorail/Door Hanger, Y Type Hanger SHot Blasting Machine In this type of machines parts are suspended in fixtures and hunged on hangers and they are carried into abrasive stream and are rotated in front of blast stream, which removes sand, scale and other impurities. The machines are suitable for Engine Blocks, Cylinder Heads, Exhaust Muffler for four wheeler, Fabricated Components, Transformer Bodies and other heavy components, which can not be tumbled or loaded easily on table type machine. Various models are available to handle 1 ton to 10 ton production per hour. Monorail Hanger Capacity - 500Kgs to 2000Kgs. Door Hanger Capacity - 100 Kgs to 500 Kgs. "Y" Type Hanger - 500Kgs. to 5000 Kgs. Machine designed to handle mix load of medium & large components including fragile & irregular shapes
- Small components can be cleaned by loading into carrier basket
- Various work handling schemes like Straight, Tee, Y and continuous loop possible
- Ideally suited for Cleaning, Castings like Cylinder Blocks, Cylinder Heads, Tractor and Diesel Engines Components, Fabricated Components, etc.
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| | LPG/CNG Cylinder Cleaning Machine We offer LPG / CNG Gas Cylinder Cleaning Machine. Operator load the cylinder on skew conveyor, they are automatically rotated under the blast stream. The machine can be used for removing scale prior to metalizing or painting. This type of machines can be with one or two shot blast wheels and can clean 4 to 6 cylinders per minute or more.
More than 50 machines are in operation, some of the users. * M/s. Verny Containers Ltd., * M/s. Maurie Udyog Ltd., * M/s. Maruti Koatsu Cylinders Ltd., * M/s. Kanyaka Parmeshwari.
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| | Aluminium Auto Components Deburring Machine Most of the aluminium components for two wheeler like cylinder head, gear box casing, exhaust muffler, alloy wheel, cycle components deburred/cleaned are shot blasted in tumblast or swing table or door hanger type shot blasting machine.
In a Door Hanger machine jobs are hanged on door. The parts are carried in abrasive stream and after blasting cycle completed second door with job carried to blast stream. Unloading of cleaned parts can be done during this period.
Shot blasting is faster, better and cheaper, saves power, reduce cutting cost. For aluminium casting deburring will take several hours which can be done in few minutes, reduces rejection. Using proper shots gives very fine metallic finishing, which adds to esthatic value.
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| | Strip Descaling Machine We have been engaged in manufacturing Strip Cleaning Shot Blasting Machine which is used for descaling of carbon steel and stainless steel strips ranging from 350 to 1800 mm width.
- Shot blasting speed : 2 meter to 15 meter/ min or more
- Eliminates pickling, surface is completely free of scale
- Machine can be installed in continuous process inline or offline
- Simple operation requiring minimum labour
- More than 10 installations are in operation
- Saves Pickling cost and reduces acid disposal problem.
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| | Plate and Structural Cleaning Machine Machine is used for descaling of plates, structural shapes like angles, channels, beams, rounds, fabricated parts. With scale removed paint sticks well and remains for many years, which is essential for Bridges, Buildings, Dams. Shot blasting is faster and cheaper, reduces pollution. This increases production, reduces pickling and reduce acid disposal problem. The machines are widely used in shipyard, bridges, railways, earth moving equipment components. Shot blasting prior to painting, galvanising, powder coating, provides faster and cheaper method. It give permanent bond between shot blasted surface and protective coating. Shot blasting increase life of protective coating by 10 to 20 times. The surface become perfectly suitable for painting, galvanising, pickling, metal spraying, powder coating. It saves maintenance cost of repainting.
- 4 Wheel continuous Conveyor machines, 200-300 components are Shot Blasted and painted
- Machines are in operation in India, UAE, Saudi Arabia, Cyprus and many other countries.
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| | Coil/Rod/Billet Cleaning Machine
We are offering cleaning macgine for removing scale, reduces pickling time, increases productivity, saves power, labour and cutting tool cost, reduces rejection etc. These Cleaning machine includes Billet Cleaning Machine, Rod Cleaning Machine, and Coil Cleaning Machine.
- We have developed coil blasting machine for removing scale from carbon steel and stainless steel coils.
- Coils upto 1500Kgs., are loaded on mandrill of shot blasting machine and blast cleaned in 10 to 15 minutes, previously it took 2 hours to pickle.
- Shot blasting reduces pickling time, increases productivity, improves drawing properity of wire and acid disposal problem.
- Machines are running at Mukand Ltd., and many other companies.
- We have also developed rod and billet cleaning machines where rod or billet are loaded on one end of shot blasting machine, blasted and unloaded on the other side.
- Shot blasting also helps in detecting cracks.
- Shot blasting is faster and better, saves power, labour and cutting tool cost, reduces rejection.
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| | Sand Blast Portable, Hand Cabinet, Room Plants We offer sand shot blasting machine for removeing rust, scale, from metal, glass, ceramics, plastics. Application includes deburring, discaling, peening, polishing, stress relieving, deflashing and cleaning of cstings and forgings.
We Offer blast room with Trolley to suit your job site 5 Tons to 50 Tons.
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| | Shot Peening Machine Shot Peening is a special process where fatigue life of various auto components like coil spring, leaf spring, gear, pinions, torsion bar, crank shaft, connecting rod, air craft components increase subject to fatigue failure.
Our Tumblast, Door Hanger models are most suitable for shot peening application.
We offer Almen Gauge, Gauge Holder, A, N & C strip for measuring arc height and provide complete technology on shot peening process.
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| | Foundry with Induction Furnace We are the only shot blasting machine manufacturer who have own foundry with induction furnace, shell moulding, metal testing equipment, which is essential for making good parts like Blade, Impeller, Control Cage, Hub, Liners covering cabinet, Special Liners in blast area, these are made of high chrome alloy steel and hardened.
Blades are balanced within 5 gms for long life and trouble free service. We ship these parts within less than 8 hours to customers to ensure that machines are not remain idle.
Good Quality Parts are heart of machine, which gives long life of equipment and minimum blasting cost.
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| | Spare Parts for Shot Blasting Machine We offer parts for all internationl brand shot blasting machines. All parts are made of high chrome alloy steel, heat treated to give long life. Blade, Impeller Control Cage are hardened. Barewheel which are hardened & balanced gives long life which is our speciality.
We offer steel chain links for 5, 7, 14 & 28 Cubic Feet tumblast. We also offer components for compressed air type hand cabinets, room plants. We offer CTB Nozzle, air blast hose, control valve, mashroom valve.
We offer 12" x 12" (300 x 300) replaceable tiles in ni-hard or manganese steel.
"BEWARE OF CHEAP PART SUPPLIER; IT WILL RUIN YOUR MACHINE AND FREQUENT BREAK DOWN"
Replace your old M Wheel with new RLM Wheel. It will reduce No. of parts and assembly time: 1. Impeller Bolt 2. Impeller 3. Control 4. Control Cage Adaptor 5. Centering Plate 6. Wheel 7. Blade 8. Hub Cage 9. Hub Seal
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